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KBF 115-UL
Binder KBF 115-UL Humidity Test Chambers Manuals
Manuals and User Guides for Binder KBF 115-UL Humidity Test Chambers. We have
2
Binder KBF 115-UL Humidity Test Chambers manuals available for free PDF download: Operating Manual, Service Manual
Binder KBF 115-UL Operating Manual (161 pages)
Constant climate chambers with program control
Brand:
Binder
| Category:
Climate chamber
| Size: 10 MB
Table of Contents
Table of Contents
2
Safety
7
Personnel Qualification
7
Operating Manual
7
Legal Considerations
7
Intellectual Property
8
Structure of the Safety Instructions
8
Signal Word Panel
8
Safety Alert Symbol
9
Pictograms
9
Word Message Panel Structure
10
Localization / Position of Safety Labels on the Chamber
10
Type Plate
12
General Safety Instructions on Installing and Operating the Chambers
13
Intended Use
15
Foreseeable Misuse
16
Residual Risks
17
Operating Instructions
18
Measures to Prevent Accidents
18
Resistance of the Humidity Sensor against Harmful Substances
20
Chamber Description
21
Chamber Overview
22
Instrument Panel
22
Lateral Control Panels
23
Rear View with Water Connections
24
Completeness of Delivery, Transportation, Storage, and Installation
25
Unpacking, and Checking Equipment and Completeness of Delivery
25
Guidelines for Safe Lifting and Transportation
26
Storage
26
Location of Installation and Ambient Conditions
27
Installation and Connections
29
Spacer for Wall Distance
29
Wastewater Connection
29
Freshwater Supply
30
Automatic Freshwater Supply Via Water Pipe
30
Manual Freshwater Supply Via External Freshwater Can (Option)
31
Connection Kit for Connecting the Chamber to the Water Main
31
Safety Kit: Hose Burst Protection Device with Reflux Protection Device (Available Via BINDER INDIVIDUAL Customized Solutions)
32
Electrical Connection
34
Connection of the Voltage Changer (Option for KBF)
35
Functional Overview of the Mb2 Chamber Controller
37
Operating Functions in Normal Display
38
Display Views: Normal Display, Program Display, Chart-Recorder Display
39
Controller Icons Overview
40
Operating Modes
42
Controller Menu Structure
43
Main Menu
44
Settings" Submenu
45
Service" Submenu
45
Principle of Controller Entries
46
Performance During and after Power Failures
46
Performance When Opening the Door
47
Start up
47
Turning on the Chamber
47
Controller Settings Upon Start up
47
Turning On/Off Humidity Control
48
Set-Point Entry in "Fixed Value" Operating Mode
49
Set-Point Entry for Temperature, Humidity, and Fan Speed through the "Setpoints" Menu
50
Direct Setpoint Entry for Temperature and Humidity Via Normal Display
51
Special Controller Functions Via Operation Lines
51
Timer Program: Stopwatch Function
52
Starting a Timer Program
52
Performance During Program Delay Time
52
Stopping a Running Timer Program
53
Pausing a Running Timer Program
53
Cancelling a Running Timer Program
53
Performance after the End of the Program
53
Time Programs
54
Starting an Existing Time Program
54
Performance During Program Delay Time
55
Stopping a Running Time Program
55
Pausing a Running Time Program
55
Cancelling a Running Time Program
55
Performance after the End of the Program
55
Creating a New Time Program
56
Program Editor: Program Management
56
Deleting a Time Program
57
Section Editor: Section Management
58
Add a New Program Section
59
Copy and Insert or Replace a Program Section
59
Deleting a Program Section
60
Value Entry for a Program Section
61
Section Duration
61
Set-Point Ramp and Set-Point Step
62
Special Controller Functions Via Operation Lines
63
Setpoint Entry
64
Tolerance Range
64
Repeating One or Several Sections Within a Time Program
65
Saving the Time Program
66
Week Programs
67
Starting an Existing Week Program
67
Cancelling a Running Week Program
67
Creating a New Week Program
68
Program Editor: Program Management
69
Deleting a Week Program
70
Section Editor: Section Management
71
Add a New Program Section
72
Copy and Insert or Replace a Program Section
72
Deleting a Program Section
73
Value Entry for a Program Section
73
Set-Point Ramp and Set-Point Step Modes
73
Weekday
74
Start Time
74
Setpoint Entry
75
Special Controller Functions Via Operation Lines
75
Notification and Alarm Functions
76
Notification and Alarm Messages Overview
76
Notifications
76
Alarm Messages
77
Messages Concerning the Humidity System
77
State of Alarm
78
Resetting an Alarm, List of Active Alarms
78
Tolerance Range Settings
79
Activating / Deactivating the Audible Alarm (Alarm Buzzer)
80
Temperature Safety Devices
80
Over Temperature Protective Device (Class 1)
80
Overtemperature Safety Controller Class 3.1
80
Safety Controller Modes
81
Setting the Safety Controller
81
Message and Measures in the State of Alarm
82
Function Check
82
Temperature Safety Device Class 3.3 (Option)
83
Temperature Safety Device Class 3.1
84
Temperature Safety Device Class 3.2
85
User Management
86
Authorization Levels and Password Protection
86
Log in
89
Log out
90
User Change
90
Password Assignment and Password Change
91
Password Change
91
Deleting the Password for an Individual Authorization Level
93
New Password Assignment for "Service" or "Admin" Authorization Level When the Password Function was Deactivated
94
Activation Code
95
General Controller Settings
96
Selecting the Controller's Menu Language
96
Setting Date and Time
96
Selecting the Temperature Unit
98
Display Configuration
98
Adapting the Display Parameters
98
Touchscreen Calibration
99
Network and Communication
100
Serial Interfaces
100
Ethernet
101
Web Server
102
E-Mail
103
USB Menu: Data Transfer Via USB Interface
104
General Information
105
Service Contact Page
105
Current Operating Parameters
105
Event List
106
Technical Chamber Information
106
Self-Test Function
107
Chart Recorder Display
109
Views
109
Show and Hide Legend
109
Switch between Legend
109
Show and Hide Specific Indications
110
History Display
110
Setting the Parameters
113
Humidification / Dehumidification System
114
Function of the Humidifying and Dehumidifying System
116
Defrosting at Refrigerating Operation
117
Options
118
APT-COM™ 4 Multi Management Software (Option)
118
APT-COM™ 4 Basic Edition
118
RS485 Interface (Option)
118
Data Logger Kits (Option)
119
Analog Outputs for Temperature and Humidity (Option)
119
Zero-Voltage Relay Alarm Outputs for Temperature and Humidity (Option)
120
Object Temperature Display with Flexible Pt 100 Temperature Sensor (Option)
121
External Freshwater and Wastewater Cans (Option)
121
Mounting the Freshwater Can
122
Mounting the Wastewater Can
123
Mounting with Wastewater Recycling
124
BINDER Pure Aqua Service (Option)
125
Cleaning and Decontamination
125
Cleaning
125
Decontamination / Chemical Disinfection
127
Maintenance and Service, Troubleshooting, Repair, Testing
128
General Information, Personnel Qualification
128
Maintenance Intervals, Service
128
Simple Troubleshooting
129
Sending the Chamber Back to BINDER Gmbh
132
Disposal
133
Disposal of the Transport Packing
133
Decommissioning
133
Disposal of the Chamber in the Federal Republic of Germany
133
Disposal of the Chamber in the Member States of the EU Except for the Federal Republic of Germany
134
Disposal of the Chamber in Non-Member States of the EU
136
Technical Description
136
Factory Calibration and Adjustment
136
Over Current Protection
136
Definition of Usable Volume
136
KBF / KBF-UL Technical Data
137
KMF Technical Data
139
Equipment and Options (Extract)
141
Accessories and Spare Parts (Extract)
142
Dimensions Size 115
143
Dimensions Size 240
144
Dimensions Size 720
145
Dimensions Size 1020
146
Certificates and Declarations of Conformity
147
EU Declaration of Conformity for KBF
147
EU Declaration of Conformity for KMF
150
Certificate for the GS Mark of Conformity of the "Deutsche Gesetzliche Unfallversicherung E.V." (German Social Accident Insurance) DGUV
153
Contamination Clearance Certificate
155
For Chambers Located Outside USA and Canada
155
For Chambers Located in USA and Canada
158
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Binder KBF 115-UL Service Manual (140 pages)
Constant climate chambers with program control
Brand:
Binder
| Category:
Climate chamber
| Size: 8 MB
Table of Contents
Table of Contents
4
1 Preface
6
General Guidelines
6
Syntax
6
Safety Instructions Structure
7
Warning Levels
7
Safety Symbol
8
Warning Symbols
8
Imperative Symbols
8
Information Symbol
8
2 General Safety Instructions
9
Qualification of Service Personnel
9
Dangers
10
3 Maintenance
12
Safety Check Acc. to DIN VDE 0701-0702
17
4 Troubleshooting
18
General Electrical Faults
19
Faults of the Heating System
21
Faults of the Cooling System
23
Functional Check of the Cooling System
25
Errors in the Humidification Module
27
5 Repair Work at the Housing
34
Replacing the Housing Cover at the Lower Front
34
Replacing the Pen Recorder (-14P1)
35
Replacing the Rear Panel
36
Replacing the Silicone Access Port
37
Replacing the Castors
39
6 Repair Work at the Outer Door
41
Aligning the Outer Door
41
Aligning the Door Hinges
41
Aligning the Adjustable Door Holder Lug with Pulley
42
Checking and Replacing Outer Door Components
43
Dismounting the Interior Side of the Outer Door
43
Replacing the Door Hinge Cover
45
Checking and Replacing the Interior Side of the Outer Door
46
Replacing the Door
48
Replacing the Door Contact Switch (-3S1 )
49
Replacing the Outer Door Gasket
50
Replacing the Triangle Instrument Box
51
Dismantling the Instrument Box
51
Replacing of Components of the Triangle Instrument Box
52
Replacing the Closing Device of the Outer Door
54
7 Repair Work at the Inner and Outer Chamber
56
Replacing the Glass Door
56
Replacing the Closing Device of the Glass Door
57
Replacing the Glass Door Gasket
58
Replacing the Fan (-4M1)
59
Replacing the Frame Gasket
62
Checking and Replacing the Frame Heating Wire (-4E3 )
63
Replacing the Inner Chamber and the Gaskets between the Inner and the Outer Chamber
64
Testing and Replacing the Heating Element (-4E1)
66
Checking and Replacing the Inner Chamber Pt 100 Temperature Sensor (-3B1)
69
Checking and Replacing the Humidity Sensor and the Sensor Board (-3B2)
71
Replacing the Temperature Fuse 110°C / 230°F (-1F2)
74
8 Repair Work at Electric and Electronic Components
75
Activating and Replacing the Miniature Circuit Breaker (-1F1)
76
Replacing the Power Cord with Plug
77
Replacing the Line Filter (-1Z1)
78
Checking and Replacing the Main Switch (-1S1) and the Humidity Switch (-8S1)
79
Removing the Electric Mounting Plates from the Machine Room
80
Components of the Electric Mounting Plate (Standard)
82
Components of the Electric Mounting Plate (Optional Plate)
83
Controller MB1 I/O Board (-3N2)
84
Replacing the Controller MB1 I/O Board (-3N2)
85
Replacing the Controller Display (-3N1)
85
Replacing Individual Mtron Relay Modules
86
Replacing the RS422 / Ethernet Converter (-2U1)
88
Replacing the 24 V Power Supply Unit (-2T1)
89
9 Humidifying and Dehumidifying System
90
Variant a
93
Variant B
104
10 Repair Work at the Cooling System
114
General Information
114
Required Tools for Repairing the Cooling System
114
Replacing the Condenser Fan
115
Replacing the Capillary Tubes
116
Checking the Step Motor Valve (-7Y3)
117
Interface Board IB3 (-7N1) for Step Motor Valve
118
Overview Cooling Cycle
119
11 Calibrating and Adjusting the Temperature and Humidity Control
120
General Execution of the Calibration
120
Calibrating and Adjusting Points
121
Calibrating and Adjusting Point of the Temperature Control
121
Calibrating and Adjusting Points of the Humidity Control
121
Calibrating and Adjusting the Temperature Control
121
Resetting the Temperature Controller Adjustment
122
Calibrating the Temperature Controller
125
Adjusting the Temperature Controller
127
Setting the Door Heating Correction
129
Calibrating and Adjusting the Humidity Controller
130
Resetting the Humidity Controller Adjustment
130
Calibrating the Humidity Controller
131
Adjusting the Humidity Controller
133
12 Spare Parts
134
13 Parts Subject to Wear
138
14 Revision History
138
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