Binder 9020-0402 Manuals

Manuals and User Guides for Binder 9020-0402. We have 1 Binder 9020-0402 manual available for free PDF download: Translation Of The Original Operating Manual

Binder 9020-0402 Translation Of The Original Operating Manual (173 pages)

Brand: Binder | Category: Climate chamber | Size: 8 MB

Table of Contents
2
Safety
7
Personnel Qualification
7
Operating Manual
7
Legal Considerations
7
Structure of the Safety Instructions
8
Signal Word Panel
8
Safety Alert Symbol
8
Pictograms
9
Word Message Panel Structure
9
Localization / Position of Safety Labels on the Chamber
10
Type Plate
10
General Safety Instructions
11
Notes on the Installation Site
12
Notes on Loading and Operation
13
Notes on Handling CO
14
Notes on Handling Nitrogen When Using It as Inert Gas
15
Precautions When Handling Gas Cylinders
15
Intended Use
16
Use
16
EUCAR Hazard Levels - Overview
17
General Requirements for the Chamber Load
18
Tests with EUCAR Hazard Level up to Max. 3
18
Requirements for the Chamber Load
18
Operation with the Max. Expectation of an EUCAR Event with Hazard Level 3
19
Tests with EUCAR Hazard Level 4 to 6
19
Requirements for the Chamber Load
19
Detection and Secure Inclusion of an Event Within the Battery Test Chamber by Immanent
21
Cells with LIT MK 720)
21
Detection and Safe Inclusion of an Event Within the Battery Test Chamber by Additional Opera- Tor-Provided Measures with a Defined Load
21
Medical Devices
22
Personnel Requirements
22
Installation Site Requirements and Ambient Conditions
22
Foreseeable Misuse
23
Residual Risks
24
Operator Responsibility, Documentation, and Measures
27
Risk Assessment
27
Employee Training and Protocols
27
Operating Instructions
28
Protective Equipment
28
Standard Operating Procedures (Sops)
28
Testing and Maintenance
28
System Logbook
29
Operation Log
29
Testing
30
Objective of Testing
30
Scope of the Tests
30
Testing before Initial Commissioning
30
Tests of Technical Ventilation Systems, Extinguishing Systems, Gas Warning Devices, Inerting Devices, Devices, Protective Systems or Safety, Control or Regulating Devices, and Other Tech- Nical Devices for Explosion Protection
31
Inspection after Changes Requiring Review
32
Recurring Tests
32
Proof of Tests
32
Chamber Description
33
Manufacturer's Safety Plan: Protective Measures and Equipment
33
Chamber Overview
35
Safety Module on the Right Side of the Chamber
37
Lateral Control Panel
38
Rear Power Switch
39
Instrument Panel
39
Rear Chamber View
40
Gas Detection
41
CO 2 Fire Suppression Device (Can be Triggered Automatically and Manually)
43
Mechanical Door Lock
44
After Triggering of the CO
44
Automatic Triggering of the CO Fire Suppression Device
44
Fire Suppression Device
44
Exhaust Port with Reversible Pressure Relief Flap
45
Completeness of Delivery, Transportation, Storage, and Installation
46
Unpacking, and Checking Equipment and Completeness of Delivery
46
Guidelines for Safe Lifting and Transportation
47
Storage
47
Location of Installation and Ambient Conditions
47
Installation and Connections
49
Inertization Connections for Customer Systems
49
Connecting the CO Pressurized Gas Cylinder
49
Installation of the Voltage and Frequency Changer (Chambers with Voltage and Frequency Changer)
51
Electrical Connection
52
Information on Connecting the Battery Test Chamber
52
Connecting the Voltage and Frequency Changer (for Chambers Equipped with a Voltage and Frequency Changer)
53
Functional Overview of the Mb2 Chamber Controller
55
Operating Functions in Normal Display
56
Display Views: Normal Display, Program Display, Chart-Recorder Display
57
Controller Icons Overview
58
Operating Modes
60
Controller Menu Structure
61
Main Menu
62
Settings" Submenu
63
Service" Submenu
63
Principle of Controller Entries
64
Performance During and after Power Failures
64
Performance When Opening the Door
65
Commissioning
65
Preparing and Activating the General Safety Devices
65
Inserting the CO
65
Pressurized Gas Cylinder
65
Activating the Gas Detection System
66
Function Test of the Valve
67
Connection of the Coil Connector on the CO Pressurized Gas Cylinder
67
Connecting the CO 2 Flushing Line (High-Pressure Hose)
68
Commissioning an Operator-Provided Inertization
69
Handling the Safety Devices During Operation
70
Turning on the Chamber
70
Controller Settings Upon Start up
71
Set-Point Entry in "Fixed Value" Operating Mode
72
Set-Point Entry through the "Setpoints" Menu
72
Direct Setpoint Entry Via Normal Display
73
Special Controller Functions Via Operation Lines
73
Notification and Alarm Functions
75
Alarms Via Indicator Light with Integrated Buzzer
75
Connections and Forwarding of Notifications and Alarms to Customer Systems
76
Notification and Alarm Messages Overview on the MB2 Chamber Controller
77
Notifications
77
Alarm Messages
78
State of Alarm
78
Resetting an Alarm, List of Active Alarms
79
Activating / Deactivating the Audible Alarm (Alarm Buzzer) of the MB2 Controller
79
Behavior When/After Triggering of the Co Fire Suppression Device
80
Temperature Safety Devices
80
Over Temperature Protective Device (Class 1)
80
Temperature Limiter Class 2
81
Overtemperature Safety Controller
81
Safety Controller Modes
81
Setting the Safety Controller
82
Message and Measures in the State of Alarm
83
Function Check
83
Over/Under Temperature Safety Device Class 2 (Option)
84
Timer Program: Stopwatch Function
85
Starting a Timer Program
85
Performance During Program Delay Time
85
Stopping a Running Timer Program
86
Pausing a Running Timer Program
86
Cancelling a Running Timer Program
86
Performance after the End of the Program
86
Time Programs
87
Starting an Existing Time Program
87
Performance During Program Delay Time
88
Stopping a Running Time Program
88
Pausing a Running Time Program
88
Cancelling a Running Time Program
88
Performance after the End of the Program
88
Creating a New Time Program
89
Program Editor: Program Management
89
Deleting a Time Program
90
Section Editor: Section Management
91
Add a New Program Section
92
Copy and Insert or Replace a Program Section
92
Deleting a Program Section
93
Value Entry for a Program Section
94
Section Duration
94
Set-Point Ramp and Set-Point Step
95
Special Controller Functions Via Operation Lines
96
Setpoint Entry
97
Tolerance Range
98
Repeating One or Several Sections Within a Time Program
99
Saving the Time Program
99
Week Programs
100
Starting an Existing Week Program
100
Cancelling a Running Week Program
100
Creating a New Week Program
101
Program Editor: Program Management
102
Deleting a Week Program
103
Section Editor: Section Management
104
Add a New Program Section
105
Copy and Insert or Replace a Program Section
105
Deleting a Program Section
106
Value Entry for a Program Section
106
Set-Point Ramp and Set-Point Step Modes
106
Weekday
107
Start Time
107
Setpoint Entry
108
Special Controller Functions Via Operation Lines
108
User Management
109
Authorization Levels and Password Protection
109
Log in
112
Log out
113
User Change
113
Password Assignment and Password Change
114
Password Change
114
Deleting the Password for an Individual Authorization Level
116
New Password Assignment for "Service" or "Admin" Authorization Level When the Password Function was Deactivated
117
Activation Code
118
General Controller Settings
119
Selecting the Controller's Menu Language
119
Setting Date and Time
119
Selecting the Temperature Unit
121
Display Configuration
121
Adapting the Display Parameters
121
Touchscreen Calibration
122
Network and Communication
123
Serial Interfaces
123
Ethernet
124
Configuration
124
Display of MAC Address
125
Web Server
125
E-Mail
126
USB Menu: Data Transfer Via USB Interface
127
Turning off the Interior Lighting Automatically
128
General Information
128
Service Contact Page
128
Current Operating Parameters
129
Event List
130
Technical Chamber Information
130
Chart Recorder Display
131
Views
131
Show and Hide Legend
131
Switch between Legend
131
Show and Hide Specific Indications
132
History Display
132
Setting the Parameters
135
Notes on Refrigerating Operation
136
Anti-Condensation Protection Via Operation Line
137
Zero-Voltage Switching Outputs Via Operation Lines
138
Options
139
APT-COM™ 4 Multi Management Software (Option)
139
APT-COM™ 4 Basic Edition
139
RS485 Interface (Option)
139
Data Logger Kit (Option)
139
Analog Outputs for Temperature (Option)
140
Object Temperature Display with Flexible Pt 100 Temperature Sensor (Option)
140
Compressed Air Connection (Option)
141
Cleaning and Decontamination
141
Cleaning the Battery Test Chamber Following Normal Operation
142
Cleaning the Battery Test Chamber after Triggering of the CO
143
Fire Suppression Device
143
Decontamination / Chemical Disinfection
144
Maintenance: Inspection, Maintenance, Troubleshooting, Repair, Testing
145
General Information, Personnel Qualification
145
Maintenance Intervals, Service
146
Inspections
147
Simple Troubleshooting
147
Sending the Chamber Back to BINDER Gmbh
150
Disposal
150
Disposal of the Transport Packing
150
Decommissioning
151
Disposal of the Chamber in the Federal Republic of Germany
151
Disposal of the Chamber in the Member States of the EU Except for the Federal Republic of Ger- Many
152
Disposal of the Chamber in Non-Member States of the EU
154
Technical Description
154
Factory Calibration and Adjustment
154
Over-Current Protection
154
Definition of Usable Volume
154
Technical Data
155
Equipment and Options (Extract)
157
Accessories and Spare Parts (Extract)
158
Dimensions
159
Certificates and Declarations of Conformity
161
EU Declaration of Conformity
161
Certificate for the GS Mark of Conformity of the "Deutsche Gesetzliche Unfallversicherung E.V." (German Social Accident Insurance) DGUV
164
Safety Concept Certificate from TÜV SüD
166
Contamination Clearance Certificate
167
For Chambers Located Outside the USA and Canada
167
For Chambers Located in the USA and Canada
170

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Binder 9020-0402 Translation Of The Original Operating Manual (173 pages)

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