bimota DB7 Motorcycle Manuals

Manuals and User Guides for bimota DB7 Motorcycle. We have 2 bimota DB7 Motorcycle manuals available for free PDF download: Workshop Manual

bimota DB7 Workshop Manual (249 pages)

Brand: bimota | Category: Motorcycle | Size: 10 MB

Injection - Ignition 9 Electrical System 10

8
- Table of Contents
  8
- CHAPTER 1 IDENTIFICATION of the MOTORCYCLE Sub
  
  14
Chapter 2 Technical Specifications

19
- Colors............................................................................................................................sub
  19
  - Particulars
    20
- TECHNICAL DATA Sub
  19
- Drive
  21
  - Drive System
    21
- Engine
  21
- Timing System/Valves
  22
  - Tension Belts Adjustment at Cold
    22
  - Engine Shaft
    22
  - Cylinder/Piston
    23
  - Gearbox
    23
  - Cooling System
    24
  - Front Wheel
    24
  - Front Suspension
    24
- Rear Wheel
  25
  - Final Drive
    25
  - Rear Suspension
    25
  - Hydraulic Brakes
    26
  - Charging System / Alternator
    26
- Injection System / Ignition
  27
  - Feeding System
    27
    
    SIZE Sub
    28
    
    Lubricants and Refueling
    29
    
    Torque Settings
    30
    
    Engine Torque Settings
    36
- Service Tools
  39
- Specific Equipment for Engine
  39
- Specific Equipment for Frame
  43
Chapter 3 Use and Maintenance

44
- PRELIMINARY CHECKS Sub
  44
- Vehicle Connection for Diagnostic.........................................................................sub
  45
  - Running-In Period
    46
  - Check-Up before Run
    47
  - Starting - Engine Warm up
    48
  - Sub
    48
  - Table of Periodic Maintenance
    49
  - Maintenance Operations
    51
  - Valves Clearance Check-Up
    55
  - Valves Clearance Adjustment
    56
  - Liquid Cooling Level Control
    57
  - Liquid Cooling Replacement
    58
  - Air Filters Replacement and Cleaning
    59
  - Front Brake Fluid Replacement
    62
  - Rear Brake Fluid Replacement
    63
  - Brake Circuit Bleeding
    65
  - Brake Circuit Filling
    67
  - Clutch Liquid Replacement
    70
  - Clutch Liquid Draining
    71
  - Clutch Liquid Filling
    73
  - Steering Stem Bearings Clearance Adjustment
    75
  - Chain Tension Adjustment
    77
  - Brake Pads Wear Check-Up and Replacement
    79
  - Front Brake Pads Check-Up
    79
  - Filling up Brake Fluid
    80
  - Rear Brake Pads Check-Up
    80
  - Throttle Cable Regulation
    82
  - Clutch Lever and Front Brake Lever Adjustment
    83
  - Rear Brake Pedal and Shift Lever Position Adjustment
    84
  - Fork Adjustment
    85
  - Rear Shock Adjustment
    87
  - Steering Damper
    89
  - Rear Height Regulation / Bike Trim
    90
  - Diagnostic Instruments
    91
- Walbro Diagnosis
  91
  - Software Installation
    92
  - USB Drivers Installation
    92
- Diagnostic Software
  95
- Real Time Parameter View
  98
- Diagnosis
  99
- End of Line
  100
- Installation of Windownloader OEM 2000 Program (Use for ECUC)
  101
- Calibration Update Program
  102
- Calibration Update Program
  104
- Chapter 4 Bodywork
  
  107
  - Installation of Ecugloader-1000 Program (Use for ECUG)
    104
  - Windshield and Rearview Mirrors
    108
  - Fairing
    110
    
    Disassembly of Side Fairing and Lower Fairing
    110
    
    FAIRING Sub
    110
    
    Tail - Seat
    113
- Chapter 5 Controls and Devices
  
  118
  - Front Brake Control
    118
    
    Disassembly of Front Brake Master Cylinder
    118
  - Hydraulic Clutch Control
    118
    
    Disassembly of Hydraulic Clutch Pump
    118
  - Rear Brake Control
    118
  - Shift Control
    118
  - Throttle Control
    118
  - Frame
    125
Wheels-Brakes- Suspensions/Front Wheel

130
- Chapter 6 Wheels-Brakes- Suspensions
  
  130
  - Front Forks
    130
    
    Chain Washing...........................................................................................................sub
    130
    
    Front Wheel Removal
    132
    
    Forks Disassembly
    135
  - Front Wheel
    130
  - Front Brake
    137
    
    Dual Discs Dismantling
    140
    
    Rear Wheel and Secondary Drive
    141
    
    Chain Lubrication
    143
    
    Chain Washing
    143
    
    Secondary Drive Check-Up
    143
    
    Rear Sprocket Removal
    145
    
    Rear Wheel Check-Up
    146
    
    Swing Arm
    147
    
    Sub
    148
    
    Swing Arm Disassembly
    148
  - Rear Brake
    151
    
    Rear Brake Disc Removal
    153
    
    Speed Sensor Removal
    153
    
    Rear Shock
    155
    
    Rear Shock Removal
    155
    
    Rocker Arm Removal
    156
    
    Disassembly of Steering Components..........................................................................sub
    159
    
    HANDLEBAR Sub
    159
    
    Steering
    159
    
    Disassembly of Steering Components
    164
    
    Steering Damper
    166
    
    Foot Pegs
    168
- Chapter 7 Frame
  
  159
Chapter 8 Exhaust - Intake

179
- Exhaust - Intake
  181
- Exhaust Removal
  181
- Fuel Tank Refitting
  186
- Fuel Tank Removal
  186
- Filler Cap Removal
  187
  - Throttle Body
    188
- Fuel Pump Removal
  187
- Airbox and Throttle Body Removal
  189
- Injectors Removal
  191
- Stepper Motor Removal
  193
Chapter 9 Injection - Ignition

196
- Chapter 8 Injection - Ignition
  
  196
  - System Components
    196
    
    Battery Support
    198
    
    Battery Support Removal
    199
    
    Fuel Injector
    201
    
    Stepper Motor
    202
    
    Air Pressure Sensor
    203
    
    Coolant Temperature Sensor
    203
    
    Coolant Temperature Sensor (Engine)
    203
    
    Air Temperature Dash
    204
    
    Coolant Temperature Sensor (Dashboard)
    204
    
    Air Temperature Sensor (Engine)
    205
    
    Ignition Coils
    205
    
    Checking the Coils
    206
    
    Spark Plugs
    206
    
    Throttle Position Sensor
    207
    
    Timing Sensor
    207
    
    Injection Relay
    208
Chapter 10 Electrical System

209
- Utilities Wiring Diagram
  210
- Injection Wiring Diagram
  211
- Fuse Box
  212
- Wiring Arrangement on Motorcycle
  213
- Lighting Devices
  229
  - Low-Beam Bulb Replacement
    229
  - High-Beam Light Bulb Replacement
    230
    
    Parking Light Bulb Replacement
    230
  - Lights Relay
    231
    
    License Plate Light Bulb Replacement
    231
  - Headlight Beam Adjustment
    232
  - Left Handlebar Controls
    233
    
    Handlebar Controls
    233
    
    Indicating Devices
    233
  - Brake Light Switches
    234
    
    Neutral Indicator Light
    235
    
    Oil Pressure Sensor
    236
  - Coolant Temperature Sensor
    237
    
    Turn Signal Bulb Replacement
    238
    
    Rear Stop Light Replacement
    239
    
    Rear View Mirror Adjustment
    240
  - Safety Devices and Protections
    241
    
    Ignition Switch
    241
    
    Sidestand Switch
    242
    
    Dashboard
    243
  - Dashboard Removal
    243
  - Dashboard
    244
    
    Multifunction Digital Display
    245
  - Diagnosis Instrument
    248
    
    Electrical System
    248
    
    Using a Multimeter to Check the Electrical Systems
    248

bimota DB7 Workshop Manual (201 pages)

Brand: bimota | Category: Motorcycle | Size: 41 MB

Manual Purpose - Warnings

4
Simbols

4
Use of the Manual

5
- Table of Contents
  6
REMOVAL - REFITTING of the ENGINE ASSEMBLY Sez11-4

9
- Removal of the Engine
  10
- Refitting Engine
  10
Lubrication SYSTEM: OIL PUMP Sez11-6

11
- Removal of the Oil Pump
  12
- Disassembly of the Oil Pump
  13
- Reassembly of the Oil Pump
  14
- Refitting the Oil Pump
  15
Lubrication SYSTEM: OIL Cooler Sez11-12

17
- Removal of the Lubrication System
  18
- Oil Cooler Inspection
  19
Cooling SYSTEM: WATER TANK Sez11-15

20
- Removal of the Water Tank
  21
WATER Cooling: WATER Cooler

22
Cooling SYSTEM: WATER PUMP Sez11-25

30
- Removal of the Water Pump
  31
- Refitting the Water Pump
  34
Cylinder HEAD ASSEMBLIES: Checks and Adjustments Sez11-34

39
Cylinder HEAD ASSEMBLIES: TIMING Sez11-42

47
Cylinder HEAD ASSEMBLIES: Camshafts Sez11-59

64
- Removal of the Camshafts
  65
- Checking the Camshafts and Supports
  67
- Refitting the Camshafts
  69
- Oil Seals
  72
- Rocker Cover
  73
- Removal of the Intake Manifold and Coolant Union
  76
Cylinder HEAD ASSEMBLIES: VALVES - Rocker ARMS Sez11-72

77
Cylinder / PISTON ASSEMBLIES Sez11-98

103
11.12 - Clutch Assembly: Clutch

114
- Description
  114
- Removal of the Clutch
  115
- Inspection and Overhaul of the Clutch Components
  120
- Sez11
  120
11.13 - Clutch Assembly: Right-Hand Side Crankcase Cover

123
- Removal of the Right-Hand Side Crankcase Cover
  123
11.14 - Clutch Assembly: Primary Drive Gears

127
- Removal of the Primary Drive Gears
  127
- Sez11
  129
- Refitting the Primary Drive Gears and Checking Backlash
  130
- Sez11
  130
11.15 - Gearbox Assembly: Gearchange Mechanism

134
11.16 - Gearbox Assembly: Gearbox Shafts

138
- Removal of the Gearbox Assembly
  138
- Disassembly of the Gearbox Shafts
  140
- Disassembly of the Gearbox Output Shaft
  140
- Disassembly of the Gearbox Input Shaft
  143
- Sez11
  145
- Overhaul of the Gearbox
  146
- Sez11
  146
- Inspection of the Gear Selector Forks
  147
- Inspection of the Gear Selector Drum
  148
- Sez11
  149
11.17 - Flywheel-Alternator

150
- Removal of the Left-Hand Side Crankcase Cover
  150
- Sez11
  151
- Disassembly of the Left-Hand Crankcase Cover
  152
- Sez11
  154
- Removal of the Flywheel/Alternator Assembly
  154
- Overhaul of the Flywheel/Alternator Assembly
  155
Sez11

156
- Disassembly of the Flywheel/Alternator
  156
Sez11

157
- Reassembly of the Flywheel-Alternator Assembly
  157
- Sez11
  161
Sez11

162
11.18 - Crankcase Assembly: External Components

163
- Removal of External Components
  163
Sez11

164
- Sez11
  165
- Sez11
  166
- Refitting the External Components
  166
- Removal of the Timing Gears
  171
- Removal of the Starter Motor Idler Gear
  172
- Sez11
  173
- Checking the Engine Sensor Air Gap
  173
- Sez11
  175
11.19 - Crankcase Assembly: Crankcase Halves

176
- Sez11
  176
- Separation of the Crankcase Halves
  176
- Sez11
  179
- Overhaul of the Crankcase Halves
  179
  - Sez11
    180
  - Sez11
    183
- Main Bearings
  183
- Shimming the Shafts
  184
- Shimming the Crankshaft
  185
  - Sez11
    186
  - Sez11
    187
- Shimming the Gearbox Shafts
  188
- Shimming the Gearbox Selector Drum
  189
  - Sez11
    189
  - Sez11
    190
11.20 - Crankcase Assembly: Connecting Rods

191
- Sez11
  191
- Removal of the Connecting Rods Assembly
  191
- Disassembly of the Connecting Rods
  191
- Overhaul of the Connecting Rods
  192
- Renewal of the Small End Bushing
  193
- Sez11
  193
- Connecting Rod Bearings
  193
- Crankshaft
  194
- Sez11
  196
- Big-End Bearing Shell-Journal Clearance
  197
- Reassembly of the Connecting Rods
  197
- Refitting the Connecting Rods
  200
- Sez11
  200

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bimota DB7 Motorcycle Manuals

bimota DB7 Workshop Manual (249 pages)

Table of Contents

Injection - Ignition 9 Electrical System 10

CHAPTER 1 IDENTIFICATION of the MOTORCYCLE Sub

Chapter 2 Technical Specifications

Chapter 3 Use and Maintenance

Chapter 4 Bodywork

Chapter 5 Controls and Devices

Wheels-Brakes- Suspensions/Front Wheel

Chapter 6 Wheels-Brakes- Suspensions

Chapter 7 Frame

Chapter 8 Exhaust - Intake

Chapter 9 Injection - Ignition

Chapter 8 Injection - Ignition

Chapter 10 Electrical System

bimota DB7 Workshop Manual (201 pages)

Table of Contents

Manual Purpose - Warnings

Simbols

Use of the Manual

REMOVAL - REFITTING of the ENGINE ASSEMBLY Sez11-4

Lubrication SYSTEM: OIL PUMP Sez11-6

Lubrication SYSTEM: OIL Cooler Sez11-12

Cooling SYSTEM: WATER TANK Sez11-15

WATER Cooling: WATER Cooler

Cooling SYSTEM: WATER PUMP Sez11-25

Cylinder HEAD ASSEMBLIES: Checks and Adjustments Sez11-34

Cylinder HEAD ASSEMBLIES: TIMING Sez11-42

Cylinder HEAD ASSEMBLIES: Camshafts Sez11-59

Cylinder HEAD ASSEMBLIES: VALVES - Rocker ARMS Sez11-72

Cylinder / PISTON ASSEMBLIES Sez11-98

11.12 - Clutch Assembly: Clutch

11.13 - Clutch Assembly: Right-Hand Side Crankcase Cover

11.14 - Clutch Assembly: Primary Drive Gears

11.15 - Gearbox Assembly: Gearchange Mechanism

11.16 - Gearbox Assembly: Gearbox Shafts

11.17 - Flywheel-Alternator

Sez11

Sez11

Sez11

11.18 - Crankcase Assembly: External Components

Sez11

11.19 - Crankcase Assembly: Crankcase Halves

11.20 - Crankcase Assembly: Connecting Rods

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