BIFFI TPS 3 Pneumatic Actuator Manuals

Manuals and User Guides for BIFFI TPS 3 Pneumatic Actuator. We have 2 BIFFI TPS 3 Pneumatic Actuator manuals available for free PDF download: Use And Maintenance Manual, Installation, Operation And Maintenance Manual

BIFFI TPS 3 Use And Maintenance Manual (101 pages)

Compact pneumatic actuator – single acting

Brand: BIFFI | Category: Controller | Size: 4 MB

Table of Contents
5
General Information
13
Identification Data of the Manufacturer
13
Instruction Manual Identification Data
13
Requesting Technical Assistance
13
Spare Parts Ordering
14
Intended Use
14
Misuses
15
Limitation of Use
15
General Safety Provisions
16
Limitation of Liability
16
Warranty
16
Regulatory Reference Framework
17
Demolition and Disposal
17
Technical Description
19
Fields of Application
19
Identification Data of the Actuator
19
F 2.1 - Rating Plate
19
General Safety Provisions
22
F 2.2 - Identification Plate
22
Safety Provisions for Installation in Hazardous Areas
23
Actuator Applications
24
General Description
24
Main Features
26
T 2.1 - Constant and Variable Helical Spline Profiles
26
T 2.2 - Configuration Definitions
26
Options and Configurations
27
T 2.3 - Output Torque Curve Type - Cylinders - Springs
27
T 2.4 - Environmental Operating Conditions
27
Accessories
28
Reading and Understanding the Product ID Code
28
T 2.5 - Explanation of Product ID Code
28
Main Components and Materials
29
2.11.1 TPS 0.A Actuator
29
F 2.3 - Main Components and Materials - TPS 0.A
29
2.11.2 TPS 0.1 / 0.3 / 0.9 / 1.5 / 3 Actuators
30
F 2.4 - Main Components and Materials - TPS 0.1 / 0.3 / 0.9 / 1.5 / 3
30
2.11.3 TPS 6 Actuator
31
F 2.5 - Main Components and Materials - TPS 6
31
2.11.4 TPS 14 / 18 / 32 Actuators
32
Technical Data
33
2.12.1 General Data
33
T 2.6 - General Technical Data
33
2.12.2 Overall Dimensions, Weights and Estimated Centre of Gravity Position
34
F 2.7 - TPS Actuator Dimensions
34
T 2.7 - Technical Data for each Model
35
Valve Coupling Interface (Top Mounting)
36
T 2.8 - Types of Valve Interfaces
37
F 2.8 - Standard ISO 5211 Interface
38
T 2.9 - Technical Data for Standard Flanges Compliant with ISO 5211
38
F 2.9 - Custom ISO 5211 Interface
39
T 2.10 - Technical Data for Custom Flanges Compliant with ISO 5211
39
F 2.10 - ALGA/ALGAS Interchangeable Interface
40
T 2.11 - Technical Data for Custom Flanges Interchangeable with ALGA/ALGAS Actuators
40
Connecting the Stem Valve
41
Pneumatic Interfaces (TPS 0.A / 0.1 / 0.3 / 0.9 / 1.5 / 3)
41
F 2.11 - Position of Pneumatic Interfaces
41
Pneumatic Interfaces (TPS 6)
42
F 2.12 - Position of Pneumatic Interfaces
42
Pneumatic Interfaces (TPS 14 / 18 / 32)
43
F 2.13 - Position of Pneumatic Interfaces
43
T 2.12 - Pneumatic Interfaces and Air Consumption
44
Other Interfaces, Devices and Accessories
45
F 2.14 - Position of Interfaces, Devices and Accessories
45
F 2.15 - Lower View with Example of over Pressure Valve Positioning
45
Minimum Requirements for Installing Control, Signalling and Diagnostic Devices on Board the Actuator
46
F 2.16 - Detail of Connection and Coupling Interface of Valve Status Indicator Device
46
Health and Safety Provisions
47
Introduction
47
Duties of the Safety Officer
48
Duties of the Staff Interacting with the Actuator
48
Residual Risks
49
Information on Personal Protective Equipment (P.P.E.)
50
T 3.1 - Personal Protective Equipment
50
Transport and Handling
51
Transport of the Actuator
51
General Information
51
Lifting the Actuator
52
Lifting Points
52
F 4.1 - Lugs / Eyes for Lifting the Actuator Only
52
Codes of Practice for Lifting Operations
53
F 4.2 - Example of Hook with Safety Latch
53
Actuator Handling
54
General Handling Provisions
54
Receipt and Installation of Actuator
57
Receipt and Inspection
57
Storage
57
Customer Duties
58
Assembly Procedures
59
Assembly
59
F 5.1 - Example of Coupling Flange
59
T 5.1 - Tightening Torques (Applicable for Screws in ASTM A320 L7 and Nuts in ASTM A194 Gr.7 S3)
61
Pneumatic Connections
62
Electrical Connections (if Foreseen)
63
Commissioning and Adjustments
65
Inspections Prior to Commissioning
65
Calibrating the Angular Stroke
66
F 6.1 - Stopper Operation
66
F 6.2 - Stopper Operation
67
F 6.3 - Stopper Components
68
T 6.1 - Wrench Sizes for Stopper Adjustment
69
Biffi Limit Switch Box (if Fitted)
71
Calibration of Biffi Limit Switches (if Fitted)
71
F 7.1 - Stoppers: Position Adjustment
71
Limit Switch Calibration Procedure
72
F 7.2 - Cam Calibration
72
Indicator Reset Procedure
73
F 7.3 - Status Indicator and Roll Pin
73
Routine Maintenance
75
General Information
75
Monitoring and Visual Inspection Activities
76
Monitoring and Visual Inspection Activities for SIL Certification
76
T 8.1 - Maintenance Summary Table
76
T 8.2 - Checks for SIL Certification
76
Supplementary Maintenance
77
General Information about Supplementary Maintenance
78
Technical Guidelines for Replacing the Pneumatic Cylinder Seals
80
General Description
80
F 9.1 - Pneumatic Cylinder Seals
80
T 9.1 - Pneumatic Cylinder Seals for TPS Series Actuators
80
F 9.2 - Pneumatic Cylinder Components
81
T 9.2 - Components to be 'Disassembled' When Replacing Pneumatic Cylinder Seals
81
F 9.3 - Pneumatic Cylinder Exploded View
82
F 9.4 - Retaining System of the Thrust Flange
83
F 9.5 - Retaining System of the Thrust Flange - Section View
83
F 9.6 - Retaining System of the Thrust Flange - Detail of Half Rings Without Safety Ring
84
F 9.7 - Hand Tool Types for Pneumatic Cylinder Dis/Assembly
84
Partial or Total Seal Replacement
85
Disassembling the Pneumatic Cylinder
86
F 9.8 - Threaded Bores for Piston - Ring Assembly Extraction (Item 8A)
88
Replacing the Seals
90
F 9.9 - Threaded Plugs on End Flange (Item 2)
93
T 9.3 - Tightening Torques - Tie Rod Material: ASTM A320 - L7. Nut Material: ASTM a 194 Gr 7 S3
93
T 9.4 - Tightening Torques - Tie Rod Material: ASTM A320 B8M CL 2 - Nut Material: en ISO3506-2 A4-80
93
T 9.5 - Info Useful for Seal Replacement on Pneumatic Cylinder of TPS Series Actuators
95
T 10.1 - List of Seal Kits for Pneumatic Cylinder of TPS Series Actuators - NBR Material
97
T 10.2 - List of Seal Kits for Pneumatic Cylinder of TPS Series Actuators - Fluorosilicone Material
98
T 11.1 - Troubleshooting
99

BIFFI TPS 3 Installation, Operation And Maintenance Manual (100 pages)

Quarter-Turn Pneumatic Compact Pneumatic Actuator – Single-Acting Actuator

Brand: BIFFI | Category: Controller | Size: 5 MB

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