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Enduro RR 250 2016
User Manuals: Beta Enduro RR 250 2016 Motorcycle
Manuals and User Guides for Beta Enduro RR 250 2016 Motorcycle. We have
1
Beta Enduro RR 250 2016 Motorcycle manual available for free PDF download: Workshop Manual
Beta Enduro RR 250 2016 Workshop Manual (110 pages)
for motorcycle
Brand:
Beta
| Category:
Engine
| Size: 6 MB
Table of Contents
Table of Contents
2
Motor Oil
4
Preamble
4
Technical Features of Engine
6
Special Equipment
7
1 Removal of MOTOR from Vehicle
8
2 ENGINE Disassembly
15
Clutch/Gear Oil Drain
15
Spacer
15
Removal of Piston, Cylinder and Head
16
Removal of Ignition Unit
19
Removal of Flywheel Cover
19
Removal of Stator
19
Removal of Pick-Up
20
Removal of Flywheel
20
Removal of Electric Ignition
21
Removal of Start Motor
22
Removal of Bendix Coupling
22
Removal of Coolant Liquid Pump, Clutch Unit
23
Kickstart
23
Removal of Coolant Liquid Pump
26
Removal of Centrifugal Unit and Leverage
27
Removal of Main Gear and Clutch Unit
30
Pedal Kickstart
33
External Gearshift Unit
35
Intake System
36
Gearshift
37
Opening of Crankcase
37
Motor Shaft
38
Internal Gearshift Unit and Complete Gearbox
38
Disassembly of PARTS from CRANKCASES
39
Right Crankcase Half
39
Left Crankcase Half
42
3 MOTOR CHECKS and Assembly
43
Crankcase Half
43
Application of Right Crankcase Half Parts
44
Application of Left Crankcase Half Parts
46
Check of Connecting Rod and Motor Shaft
47
Assembling of COMPLETE CRANKSHAFT
48
GEAR UNIT: CHECKS and Reassembly
49
Check of Gearbox Unit
49
Assembly of Main Unit
50
Assembly of Secondary Unit
51
Check of Forks, Fork Pins and Desmodromic Device
52
Assembly of Gearbox and Inner Control
54
Closing of Engine Crankcase
57
External GEARSHIFT
58
Check of Complete Drive Shaft
58
Assembly of External Gearshift
60
Kick Starter Device
60
Check of Kickstart Shaft and Assembly
60
Assembly of Kickstart Device
62
Main Gear and Clutch Unit
64
Check of Main Gear
64
Application of Main Gear
64
Check of Clutch Case, Roller Bearing and Internal Centre Bearing
65
Check of Clutch Discs
66
Check of Springs
67
Check of Clutch Drum
67
Check of Thrust Bearing Device
68
Assembly of Clutch Unit
68
Coolant Liquid Pump and Centrifugal Unit
70
Check of Pump Unit and Disassembly, Centrifugal Unit and Idler Unit
71
Assembly of Centrifugal Unit
72
Assembly of Pump Unit
75
Assembly of Complete Clutch Cover and Pump Unit
75
Electric Ignition Unit
78
3.10.1 Bendix Coupling Checks
78
Ignition Unit Coupling to Motor
78
Ignition System
79
3.11.1 Check of Ignition System
80
Coupling of Ignition System to Crankcase
80
Thermal Unit
83
Checking Piston and Elastic Bands
83
Cylinder Check
84
Piston Cylinder Coupling Play
85
Checks and Exhaust Valve Unit Disassembly
85
Exhaust Valve Unit Assembly
87
Piston, Pin Bolt, Elastic Bands and Cylinder Assembly
89
Check of Crankcase/Cylinder Gasket Thickness
91
3.12.8 Head Application
92
3.12.9 Exhaust Valve Adjustment
93
CHECK of INTAKE UNIT and Assembly
97
Insertion of Clutch Rod and Pinion Spacer
99
4 Reassembly of MOTOR in Vehicle
100
Table of Fastening Torques of Engine Components
106
Table of Frame/Motor Fastening Torques
108
TABLE of SUPERSTRUCTURE FASTENING to RQUE Values
108
Recommended MOTOR MAINTENANCE
109
Recommended LUBRICANTS and Liquids
109
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