Bearcat BC-502/CRC Asphalt Distributor Manuals

Bearcat BC-502/CRC Asphalt Distributor Manuals

Manuals and User Guides for Bearcat BC-502/CRC Asphalt Distributor. We have 1 Bearcat BC-502/CRC Asphalt Distributor manual available for free PDF download: Instruction Manual

Bearcat BC-502/CRC Instruction Manual

Bearcat BC-502/CRC Instruction Manual (164 pages)

Asphalt Distributor

Brand: Bearcat | Category: Utility Vehicle | Size: 14 MB

Table of Contents

Stage
2
Recognize Safety Information

4
Introduction

5
Warranty and Claim Procedures

5
- Limited Warranty
  5
- Warranty Claims
  6
- Exclusions
  7
Introduction

8
- Abbreviation/Definition Table
  9
- Table of Contents
  10
Equipment Description

17
Hydraulics

18
- Pump Drive Options
  18
- Hydraulic Reservoir and Filter
  19
- Hydrostatic Pump
  19
- Hydrostatic Motor
  21
Asphalt Plumbing

22
- Asphalt Pump
  22
- Spread/Circulate Relief Valve
  22
- Auxiliary Hydraulic System
  23
- Spray Bar
  24
- Folding Wing Configurations
  24
- Circulation Control
  25
- Bar Movements
  25
- Wing Shear Pins
  26
Controls

27
- Cab Console
  27
- Side Control Panel
  28
- Rear Control Panel
  28
- Computerized Rate Control (CRC) System
  29
- Asphalt Heating System (Option)
  29
- Wash down Facilities
  29
- Spray Bar Flushing System
  30
- Hand Spray System
  30
- Pattern Spray Capability
  30
- Remote Curb Side Mirror
  31
- Electric Heat (Option)
  31
- Specifications
  32
Safety Precautions

36
- Pumping Operations
  38
- Burner Operations
  39
- Clean the Equipment
  41
- Safety Decals and Plates
  41
General Operation

44
Controls

45
Operator's Panel, in Cab

46
- GSY (Switch)
  46
- Pto
  46
- Heat
  46
- Pump
  46
- Manual
  46
- Bar Latch
  46
- Beacon
  46
- Tank
  46
- Power
  46
- Error
  47
- Left Wing Un-Lock
  47
- Right Wing Un-Lock
  47
- Wing & R. Wing
  47
- Mirror
  47
- Spray Valve Switches Left Wing
  48
  - Main Bar
    48
  - Right Wing
    48
  - Marker & R. Marker
    48
  - Master
    48
  - Taper Cut
    49
- Valve Selector Dial
  49
  - Off
    49
  - Spread Heat
    49
  - Load Outside
    49
  - Circulate Heat
    49
  - Auto Flush
    49
- Display
  50
Side Control Panel

50
- Valve Selector Dial
  50
- Pump/Valves
  50
- Pump Direction
  51
- Manual Increase Speed
  51
Rear Control Panel

51
- Hyd. Bar Lock
  51
- Swing
  51
- Lift
  51
- LH & RH Wing Locks
  52
- Wing & R. Wing
  52
- Burner
  52
- Burner
  53
Asphalt Valve Locations and Functions

54
- Asphalt Tank Gauge
  56
- Asphalt Temperature Gauge
  57
Preparation

57
Loading Tank

63
- Loading through Valve a
  63
- Loading through Optional Valve L
  65
- On Load Thru Spray Bar
  66
- Loading through Manhole
  68
- OFF Load Thru Valve D
  70
- Through Pump Transfer
  72
- Gravity off Load (External Pump Transfer)
  74
- Heating Asphalt
  75
- Tank Circulation While Heating
  76
  - Warm Asphalt
    76
  - Cold Asphalt (too Stiff to Circulate)
    77
- Heating with Diesel Fired Burners
  77
Operating Instructions

79
- Spraying Operations with CRC Computerized Rate Control
  79
- Spraying Operations Using the Optional Front Suction
  81
- Setting Spread Rate Manually
  82
- Hand Spraying While Circulating Spray Bar
  83
- Hand Spraying
  84
- Spray Bar Flushing
  86
  - Stage 1
    87
  - Stage 3
    88
  - Empty Flush Tank
    89
  - Shutting the Equipment down
    91
Console Display

92
Start up

92
Home Page

94
- Gsy
  94
- Fpm
  94
- Pto
  95
- Gpm
  95
- Width
  95
- Nozzle Size
  95
- Taper Cut
  95
- Gallons
  96
- Total Gallons
  96
- Feet
  97
- Sq. Yards
  97
- Temp
  97
Settings Menu

98
- Setup
  98
  - Settings Page
    98
  - Circulate
    98
  - Manual
    98
  - Simulate FPM
    99
  - Flush Time
    100
- Cal 1
  100
  - Calibration Page
    100
  - F-Cal
    100
  - G-Cal
    101
  - T-Cal
    103
  - Auto Shutdown
    103
  - Hyd/Elc/Rub
    103
  - Cab-Exp-Box
    103
  - Pump
    104
  - Std/Metric
    104
  - Pto
    104
  - Speed Sensor
    104
  - Heat
    104
  - Ready Set Point
    104
- Spray Bar
  105
  - Spray Bar Settings
    105
- Tank
  107
- Defaults
  107
Diagnostic Menu

107
- Volts/Snsr
  108
- Vlv Cmds
  108
- Switches
  109
- Side Ctrl
  109
- Rear Ctrl
  110
- Burner
  110
- Pump Test
  111
  - Pump
    111
Spraying Complex Patterns

113
- Parking Lot
  113
- T - Intersection
  121
Field Maintenance

126
- Flush the Spray Bar
  126
- Clear Spray Bar Clogged with Frozen Asphalt
  126
  - Preferred Method: Clearing with Live Steam
    126
  - Alternate Method: Clearing with a Torch
    127
- Clear Clogged Spray Nozzle
  127
- Clean Asphalt Intake Strainer
  127
- Clean Bar Screen
  128
- Replace Swing Joint Seal
  128
  - Disassembly
    128
  - Seal Replacement
    129
  - Reassemble
    129
- Replace Asphalt Pump Seals
  129
- Replace Nozzle Valve Stem Seals
  130
- Adjust Actuators for Spray Nozzle Valves (Mechanical Linkage)
  131
- Adjust Remote Curbside Mirror
  133
- Lubrication
  133
- Preparation for Storage
  133
- Removal of Spray Bar
  134
- Hydraulic System Maintenance
  134
- Cargo Pump Operation
  135
- CRC System Calibration and Service Adjustments
  136
- Equalizer Valve Packing
  136

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