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SMX 32-0R/2/D
BBH SMX 32-0R/2/D Manuals
Manuals and User Guides for BBH SMX 32-0R/2/D. We have
2
BBH SMX 32-0R/2/D manuals available for free PDF download: Installation Manual
BBH SMX 32-0R/2/D Installation Manual (264 pages)
Brand:
BBH
| Category:
Controller
| Size: 8 MB
Table of Contents
Contents
4
Table of Contents
4
General Information
10
Identification
10
Important Information of Use
11
Warranty Claims
11
Liability Exclusion
11
Copyright
11
Definitions
12
Supplied Documents
13
Abbreviations Used
15
Safety Regulations
17
Intended Use
17
Use in Regions with UL/CSA Requierments
18
General Safety Information
19
Transport/Storage
20
Electrical Connection
20
ESD Information
21
Operation and Service
22
Device Types
23
Module Overview
25
Characteristic Data of Devices
26
Basic Modules
26
Smx10/2, Smx10A/2, Smx10R/2
26
Smx11/2
30
Smx11-Pxv/2
34
Smx11-Wcs/2
38
Smx11-2/2
42
Smx12/2, Smx12A/2
46
Smx12-1-Pxv/2
50
Smx12-2/2, Smx12-2A/2
54
Central Expansion Modules
58
Smx31/2, Smx31R/2, Smx31R-4/2
58
Communication Interface
61
Optional Integrated Communication Interface
61
Combination Options
62
Encoder Specifications
64
Derating Outputs
66
Identification
67
Type Plate
67
Scope of Delivery
68
Safety Related Characteristics
69
General Design, Safety Related Architecture & Characteristic Data
69
Safety Related Characteristic Data and Wiring for the Connected
72
Sensors
72
Digital Sensors
72
Characteristics of Sensors /Input Elements
72
DC Digital Sensors/Inputs
73
Classification of Safe Digital Inputs
77
Digital Inputs I01
78
Digital Inputs I/Os (Iqix)
78
Exemplary Connections of Digital Sensors
79
4.2.1.4.1 Single-Channel Sensor, Without Cross-Shorting Test
79
4.2.1.4.2 Single-Channel Sensor with Cross-Shorting Test
79
4.2.1.4.3 Dual-Channel Sensor Without Timeout with Cross-Shorting Test
81
Dual-Channel Sensor with Time-Out and Cross-Shorting Test
82
Overview of Achievable PL for Digital Safety Inputs
84
Sensors for Speed And/Or Position Detection
86
General Safety Related Structure of the Sensor Interface for Position And/Or Speed
86
4.2.2.1 General Diagnostic Measures for Encoder Interface
88
Encoder Type and Their Combination, Diagnostic Data
89
Specific Diagnostic Measures with Regard to the Encoder Type Used
91
Safety Relevant Cut-Off Thresholds Encoder Systems for Position and Speed Detection
93
Safety Related Assessment of Encoder Types, Resolver or There Combination
96
Analog Sensors
98
Exemplary Connection of Analog Sensors
99
4.2.3.1.1 Voltage and Current Sensor
99
4.2.3.1.2 Voltage Sensor with Test Pulse
100
4.2.3.1.3 Current Sensor with Test Pulse
100
Safety Related Characteristic Data and Wiring of the Outputs
101
Characteristics of the Output Elements
101
Diagnoses in the Cut-Off Circuit
103
Diagnostic Functions
103
Overview DC with Respect to the Chosen Diagnostic Functions
104
Permissable Capacitive and Inductive Load at Safe Outputs
105
Digital Outputs
107
Characteristic Data of the Basic Outputs
107
Wiring Examples Basic Outputs
110
Single-Channel Switching Relay or Semi-Conductor Output Without Testing
110
Single-Channel Switching Relay or Semi-Conductor Output with External Switching Amplifier and Testing
111
Single-Channel Switching Relay or Semi-Conductor Output with Dual-Channel External Circuit with Testing
112
Dual-Channel Output with Relay Output and Semi-Conductor Output - External Control Circuit with Monitoring
115
Dual-Channel Output with Relay Output and External Control Circuit in PI E
115
Dual-Channel Output with Semi-Conductor Output and External Control Circuit in PI E
116
4.3.4.2.8 Wiring of a Auxiliary Output
116
Digital Outputs I/Os (Iqqx)
117
Classification of the I/O's (Iqqx) When Used as Output
117
Wiring Examples for Safe Digital Outputs I/O's (Iqqx)
118
4.3.5.2.1 Wiring Single-Channel Without Testing
118
4.3.5.2.2 Wiring Single-Channel with Testing
119
4.3.5.2.3 Wiring with Safe Cut-Off Circuit
120
Wiring in Conjunction with a Two-Channel Switch-Off Circuit
120
Redundant Dual-Channel Output
121
Overview of Achievable PI for Digital Safety Outputs
123
Connection and Installation
126
General Notes of Installation
126
Installation and Assembly
128
Mounting Backplane Bus System
128
Arrangement Examples
129
Smx11/2 + Smx31/2 + Smx31/2
129
Assembly of the Modules
130
Assembly on C-Rail
130
Assembly on Backplane Bus
131
Installation and Configuration from Master <-> Master (SMMC) and Master <-> Slave (SDDC)
132
Network Topology
133
Installation I/O-Expansions
134
Physical Address Configuration of the Slave Modules (Central / Decentral)
134
Terminal Assignment
135
Terminal Assignment SMX10/2
135
Terminal Assignment SMX10R/2
137
Terminal Assignment SMX10A/2
139
Terminal Assignment SMX11/2
141
Terminal Assignment SMX11-PXV/2
143
Terminal Assignment SMX11-WCS/2
145
Terminal Assignment SMX11-2/2
147
Terminal Assignment SMX12/2
149
Terminal Assignment SMX12A/2
151
Terminal Assignment SMX12-1-PXV/2
153
Terminal Assignment SMX12-2/2
156
Terminal Assignment SMX12-2A/2
159
Terminal Assignment SMX31/2
162
Terminal Assignment SMX31R/2
164
Terminal Assignment SMX31R-4/2
167
Terminal Assignment COM
169
External 24 VDC - Voltage Supply
171
Connection of External Encoder Supply
174
Incremental, HTL, SIN/COS, SSI
174
Resolver
176
Connection of Digital Inputs
177
Connection of Analog Inputs
178
Connection of Position and Speed Sensors
179
General Notes
179
Assignment of Encoder Interfaces
181
X31/X32
181
X33/X34
181
X35
182
X35-1/X35-2
183
Connection Variants
184
Connection of an Absolute Encoder as Master
184
Connecting an Absolute Encoder as Slave
185
Connecting a Incremental Encoder with TTL-Signal Level
186
Connecting an SIN/COS Encoder
187
5.11.3.5 Connecting a Resolvers as Master
188
Connecting a Resolver as Slave
189
Connection of Proximiy Switch Smx1X/2
190
5.11.3.8 Connection of Htl/Proximity Switch SMX11-2/2, SMX12-2/2
191
HTL-Encoder with A+/A- or B+/B- Signal
191
HTL-Encoder with A+ or B+- Signal
192
Configuration of Measuring Distances
193
General Description of Encoder Configuration
193
Sensor Type Diagnostics
194
Absolut Encoder
194
Ssi
194
WCS (WCS3B-Ls2Xx)
197
Incremental Encoder
198
Sinecosine Encoder - Standard Mode
198
Sinecosie Encoder - High Resolution Mode
199
Proxi - Switch
199
Extended Monitoring Proximity Switch / Proximity Switch
200
HTL - Sensor
201
Resolver
201
Response Time of the SMX
202
Response Time in Standard Operation
203
Response Time for FAST_CHANNEL
204
Response Time for Fault Distance Monitoring
204
Response Time When Using Smx31X/2
207
Response Time When Using SCA Extended
208
Commissioning and Start
209
Procedure
209
Switch-On Sequence
209
Reset Function
210
Reset Types and Triggering Element
210
Reset-Timing Reset
211
Reset-Function
211
Example Reset-Function with Safeguarding against False Uitlization
213
LED Display
215
Parameterization
216
Function Test
216
Validation
216
Safety Related Examination
217
Maintenance
218
Modification / Handling Changes to the Device
218
Exchanging a Module
219
Maintenance Intervals
219
10.1 Environmental Conditions
220
Technical Data
220
Safety Related Characteristic Data
220
11 Switch Types
221
Notes on Designing, Programming, Validating and Testing Safety Related Applications
226
12.1 Risk Assessment
228
Required Technical Documents
228
Necessary Steps for Draft, Realization and Testing
229
Phase of the V-Model
230
Specification of Safety Requirements ( Structural Schematic)
231
Specification of the Functional Safety System
235
Definition of Safety Functions
235
Required Performance Level (Plr) (Additional Emergency Stop)
236
Example - Specification of Safety Functions in Form of a Table
237
Software Specification
239
Hardware Specification
241
Selection of SRP/CS and Operating Means
241
Example for Default HW
242
Consideration of Systematic Failures
243
Hard and Software Design
244
Testing of Hardware Designs
245
Iterative Testing of the Achieved Safety Level
245
Verification Software (Program) and Parameters
250
Checking FUP
250
Validation of FUP against AWL [IL] and Parameters by Means of Validation Report
253
Performance of the Ystem Test / FIT (Fault Injection Test)
256
Appendix
257
Appendix A - Classification of Switch Types
257
Appendix B - EC Declaration
261
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BBH SMX 32-0R/2/D Installation Manual (234 pages)
Brand:
BBH
| Category:
Controller
| Size: 4 MB
Table of Contents
Table of Contents
4
1 Important Notes
8
Definitions
8
Co-Valid Documents
9
Abbreviations Used
11
2 Safety Regulations
13
Intended Use
13
Use in Regions with UL/CSA Requirements
13
General Safety Regulations
14
Operation and Service
15
Transport/Storage
15
3 Device Types
16
Module Overview
18
Characteristic Data of Device
19
Basic Modules
19
SMX10/10A/10R/10AR (/2, /4X, /X )
19
SMX11(/2, /4X, /X )
23
SMX11-2(/2, /4X, /X )
27
Smx12/12A
31
Smx12-2/12-2A
35
Central Expansion Modules
39
Smx31/31R/31R-4(/2)
39
Decentralized Expansion Modules
42
SMX32-X/2/D, SMX32-Xr/2/D
42
Communication Interface
45
Smx5X
45
Smx1X/4X
47
Optional Universal Communication Interface
49
Encoder Specifications
51
Derating Outputs
52
Identification
52
Type Plate
52
Type Plate Smxgen2 (/2)
53
Scope of Delivery
54
4 Safety Related Characteristics
55
General Design, Safety Related Architecture and Characteristic Data
55
Safety Related Characteristic Data and Wiring for the Connected Sensors
57
Digital Sensors
57
Characteristics of Sensors / Input Elements
57
DC Digital Sensors/Inputs
58
Classification of Digital Inputs
61
Exemplary Connections of Digital Sensors
63
Overview of Achievable PI for Digital Safety Inputs
68
Sensors for Speed And/Or Position Detection
70
General Safety Related Structure of the Sensor Interface for Position And/Or Speed
70
General Diagnostic Measures for Encoder Interface
71
Encoder Types and Their Combination, Diagnostic Data
72
Specific Diagnostic Measures with Regard to the Encoder Type Used
74
Safety Relevant Cut-Off Thresholds Encoder Systems for Position and Speed Detection
75
Safety Related Assessment of Encoder Types or There Combination
78
Analog Sensors
80
Exemplary Connection of Analog Sensors
81
Safety Related Characteristic Data and Wiring of the Outputs
82
Characteristic of the Output Elements
82
Diagnoses in the Cut-Off Circuit
83
Diagnostic Functions
83
Overview DC with Respect to the Chosen Diagnostics Functions
84
Permissible Capacitive and Inductive Load at Safe Outputs
85
Digital Outputs
86
Characteristic Data of the Basic Outputs
86
Wiring Examples Basic Outputs
88
Digital Outputs I/O's (Iqqx)
95
Classification of the I/O's (Iqqx) When Used as Output
95
Wiring Examples for Safe Digital Outputs I/O's I/O's (Iqqx)
96
Overview of Achievable PI for Digital Safety Outputs
101
5 Connection and Installation
103
General Notes on Installation
103
Installation and Assembly of the SMX Module
105
Installation of Backplane Bus System
105
Arrangement Examples
106
SMX11 + SMX11 + SMX11 + Smx5X
106
SMX12 + SMX11 + Smx5X
106
Assembling the Modules
107
Assembly on C-Rail
107
Assembly on Backplane Bus
108
Installation und Konfiguration von Master <-> Master (SMMC) und Master <-> Slave (SDDC)
109
Network Topology
110
Installation I/O-Extension
111
Terminal Assignment
112
Terminal Assignment SMX10
112
Terminal Assignment SMX10R
114
Terminal Assignment SMX10A
116
Terminal Assignment SMX10AR
118
Terminal Assignment SMX11
121
Terminal Assignment SMX11-2
123
Terminal Assignment SMX12
125
Terminal Assignment SMX12A
127
Terminal Assignment SMX12-2
129
Terminal Assignment SMX12-2A
133
Terminal Assignment SMX31
137
Terminal Assignment SMX31R
139
Terminal Assignment SMX31R-4/2
142
Terminal Assignment SMX32-0/2/D
144
Terminal Assignment SMX32-0/2/D
146
Terminal Assignment SMX32-1/2/D
148
Terminal Assignment SMX32-1R/2/D
150
Terminal Assignment Smx5X
153
Terminal Assignment Smx1X/4X
153
External 24 VDC - Voltage Supply
154
Connection of the External Encoder Supply
156
Incremental, HTL, SIN/COS, SSI
156
Resolver
157
Connection of Digital Inputs
158
Connection of Analog Inputs
159
Connection of Position and Speed Sensors
160
General Notes
160
Assignment of Encoder Interface
162
Connection Variants
163
Connection of an Absolute Encoder as Master
163
Connection of an Absolute Encoder as Slave
164
Connecting an Incremental Encoder with TTL-Signal Level
165
Connection of a SIN/COS Encoder
166
Connection of a Resolver as Master
167
Connection of a Resolver as Slave
168
Connection of Proximity Switch Smx1X(/2)
169
Connection of Htl/Proximity Switch SMX11-2/SMX12-2 (/2)
170
Configuration of Measuring Distances
172
General Description of Encoder Configuration
172
Sensor Type
172
Absolute Encoder
172
Incremental Encoder
174
Sinuscosinus Encoder - Standard Mode
174
Sinuscosinus Encoder - High Resolution Mode
174
Proxi - Switch
175
Extended Monitoring Proximity Switch / Proximity Switch
176
HTL - Sensor
177
Resolver
177
6 Response Times of the Smx
178
Response Times in Standard Operation
178
Response Time for FAST_CHANNEL
180
Response Times for Fault Distance Monitoring
180
Reaction Times When Using SMX 31X/32X
182
7 Start-Up
184
Procedure
184
Making Sequences
184
Reset-Function
185
Type of Reset-Functions
185
Reset-Timing
186
Reset-Function
186
Example Reset-Function with Safeguarding against False Utilization
188
LED Display
191
Parameterization
192
Function Test
192
Validation
192
8 Safety Related Examination
193
9 Maintenance
194
Modification / Handling Changes to the Device
194
Exchanging a Module
194
Maintenance Intervals
194
10 Technical Data
195
Environmental Conditions
195
Safety Related Characteristic Data
195
11 Switch Types
196
12 Notes on Designing, Programming, Validating and Testing Safety Related Applications
201
Risk Assessment
201
Required Technical Documents
203
Necessary Steps for Draft, Realization and Testing
204
Phases of the V-Model
205
Specification of Safety Requirements (Structural Schematic)
206
Specification of the Functional Safety System
211
Definition of Safety Functions
211
Required Performance Level (Plr) (Additional Emergency Stop)
211
Example - Specification of Safety Functions in Form of a Table
212
Software Specification
213
Hardware Specification
215
Selection of SRP/CS and Operating Means
215
Beispiel für Vorgabe HW
216
Consideration of Systematic Failures
217
Hard and Software Design
218
Testing of the Hardware Design
218
Iterative Testing of the Achieved Safety Level
218
Verification Software(Program) and Parameters
222
Checking FUP
222
Validation of FUP against AWL and Parameters by Means of Validation Report
224
Performance of the System Test / FIT (Fault Injection Test)
226
Appendix
227
Appendix A - Classification of Switch Types
227
Appendix B - CE-Declaration
230
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