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AG4-4E
Banner AG4-4E Safety Laser Scanner Manuals
Manuals and User Guides for Banner AG4-4E Safety Laser Scanner. We have
2
Banner AG4-4E Safety Laser Scanner manuals available for free PDF download: User Manual, Product Instruction Manual
Banner AG4-4E User Manual (94 pages)
Safety Laser Scanner
Brand:
Banner
| Category:
Scanner
| Size: 2 MB
Table of Contents
Safety Standards Applicable to Use of this Product
2
About this Document
3
Table of Contents
4
Certificate of Adequacy
2
1 Overview
7
Status Display
7
Mounting System (Optional)
8
Machine Interface X1 Configplug
8
Product Labels
9
Product Identification Plate
9
Safety Notice
9
Proper Use and Intended Purpose
9
Security Protocol and Checkout Procedures
10
Designated Person
10
Qualified Person
10
Responsibility for Safety
10
Passwords
11
Providing Information for Use
11
Laser
11
High Voltage
11
Handling the Scanner
12
Scanner Limitations
12
Basic Operation Functions
12
Start/Restart (Reset) Interlock
13
Start Test
14
Dust Suppression
14
Field Pairs: Independently Activated Protective and Warning Fields
14
Reference Contour (Surface) Monitoring
17
Alarm (Auxiliary) Outputs
17
2 Models and Specifications
19
Models, Accessories and Replacement Parts
19
Cordsets and Connections
19
Accessories
19
Replacement Parts
20
Specifications
20
Dimensions
22
Connector Plug Assignments
24
3 Installation
26
Basic Installation Procedure
27
Protective Field and Warning Field Considerations
28
Mechanical Installation Considerations
29
Unmonitored Areas
29
Needle- and Cone-Shaped Protective Field Contours
31
Adjacent Scanners
32
Positioning Horizontal Protective Fields for Stationary Applications
33
Minimum Safety (Separation) Distance - Stationary Applications (US Standards)
34
Minimum Safety Distance - Stationary Applications (European Standards)
36
Pass-Through Hazards
38
Reset (Start/Restart) Switch Location
39
Supplemental Safeguarding
39
Additional Installation Considerations for Mobile Applications
40
Mounting
41
Configuration Considerations
41
Protective Field Area - Length and Width
42
Mobile Side Guarding on Agvs (Vertical Protective Fields)
46
Electrical Connections
47
Routing Cables
47
Initial Electrical Connections
48
Scanner Initial Checkout
48
Initial Power-Up and Configuration of the Scanner
49
Initial Optical Field Verification
49
Trip Test (Protective and Warning Field Verification)
50
Electrical Interface to the Guarded Machine
51
Permanent Hookup
51
OSSD Output Connections
51
FSD Interfacing Connections
52
Machine Primary Control Elements and External Device Monitoring
53
Notice Regarding Mpces
54
Alarm (Auxiliary) Output
54
Preparing for System Operation
54
4 System Operation and Configuration
58
Security Protocol
58
System Configuration Settings
58
Using the Configuration Wizard
58
Configuration Wizard: Changing Protective and Warning Fields
64
Configuration Wizard: Saving the Configuration
66
Connecting the PC to the Scanner
66
Establishing Communications between the PC and the Scanner
67
Opening a Configuration File (".Rs" Files)
68
Downloading a Configuration to the Scanner
69
Start/Restart Interlock (Reset) Procedures
69
Resetting the System
69
Status Indicators
69
Normal Operation
69
System Power-Up
70
During Run Mode
70
Determining Response Time
70
Periodic Checkout Requirements
71
5 Troubleshooting and Maintenance
72
Troubleshooting Lockout Conditions
72
Scanner LED Status Display
72
LED Status Displays
74
LED Warning and Error Displays
75
Scanner Error Codes
76
Communication Errors and Loss of Communication
82
Ag4Soft Pop-Up Error Messages
82
Electrical and Optical Noise
83
Servicing and Maintenance
83
Removing the Scanner from the Machine
83
Cleaning the Front Screen (Window) and Scatter Screens
83
Cleaning the Scatter Screens
84
Changing the Front Screen (Window)
85
Calibrating the Front Screen (Window)
86
Scanner Replacement Procedure
87
Repairs and Warranty Service
87
6 Safety System Testing
88
Schedule of Checkouts
88
Commissioning Checkout
89
Shift/Daily Checkout
91
Semi-Annual (Six-Month) Checkout
91
7 Glossary
92
List of Abbreviations
92
List of Terms
92
EC Declaration of Conformity
94
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Banner AG4-4E Product Instruction Manual (80 pages)
Safety Laser scanner
Brand:
Banner
| Category:
Scanner
| Size: 2 MB
Table of Contents
Table of Contents
3
1 Overview
7
Status Display
8
Mounting System (Optional)
8
Configplug (Optional)
8
Product Labels
9
Product Identification Plate
9
Safety Notice
9
Proper Use and Intended Purpose
10
Security Protocol
10
Designated Person
10
Qualified Person
11
Responsibility for Safety
11
Laser
11
High Voltage
11
Handling the Scanner
12
Scanner Limitations
12
Providing the Machine Operator with Information
13
Basic Operation Functions
13
Start/Restart (Reset) Interlock
13
Start Interlock
13
Restart Interlock - Manual Restart (Reset) When PF Is Clear
14
Start Test
14
Automatic Start/Restart
14
Dust Suppression
14
Field Pairs - Independently Activated Protective and Warning Fields
14
Reference Contour (Surface) Monitoring
16
2 Models and Specifications
17
Models, Accessories and Replacement Parts
17
Dimensions
19
3 Application Basics
21
Danger Zone Guarding
21
Hazard Point Guarding (with Field Pairs)
22
Access Guarding
23
4 Installation
25
Basic Information
25
Process Steps
25
Configuration Considerations
26
Handling Unmonitored Areas
27
Considerations for Adjacent Scanners
28
Minimum Separation Distance
30
Minimum Separation Distance (US Standards)
30
Scanner-Specific Additional Distance Factors
31
Minimum Separation Distance (European Standards)
32
Distance Adjustment C, Based on the Possible Field Intrusion
33
Scanner-Specific Additional Distance Factors
34
Example of Separation Distance Formula Adjustments Z
35
Horizontal Protective Field Applications (US & European Standards)
36
C for Horizontal Protective Field Applications (Parallel Approach)
37
Application Examples
38
Danger Zone (Parallel Approach)
38
Hazard Guarding - Approach Is Normal to the Protective Field
39
PF and Reference Surface
40
Access Guarding
41
PF with Reference Surface
42
5 Electrical Connection
44
Interface Connections
44
X1 Plug Interface Assignment
46
Interface Assignment, Plug X2
47
Cable Assembly
47
Integrating the Scanner into Machine Control System
49
Downstream Safety Circuit with Start/Restart Interlock, Contactor Monitoring, Without Field Pair Switchover
49
Safety PLC for Field Pair Switch Control
51
6 Configuration
52
Administrative Parameters
52
Safety Laser Scanner Name
52
Description
52
Start Segment Output
52
Stop Segment Output
52
Output Resolution
52
Serial Interface Baud Rate
53
Alarm Incident
53
Pre-Calculated Measured Values Output
53
2Nd Measured Value Calculation Segment
53
3Rd Measured Value Calculation Segment
53
Safety-Relevant Parameters
54
Application
54
Response Times
54
Dust Suppression
54
Applicable Field Pair Selection with Scanner Start
55
Permitted Field Pair Switchover
55
Field Pair
55
PF Description
55
WF Description
55
Safety System Testing
56
Prescribed Test Schedule
56
Initial Periodic Operation Check
56
Configuration Recommendations
57
Restart
57
Starting up a Replacement Scanner
58
Testing - Pre-Startup and Post Machine Modification
59
Scanner Initial Startup Checkout Card - before the Machine Connection
60
Daily Checkout
61
Daily Checkout Card
62
Maintenance and Repairs
63
Cleaning the Scanner Front Screen
63
Cleaning the Scatter Screens
64
Changing the Scatter Screens
64
Changing the Front Screen
64
Disposal
66
Repairs
66
Diagnostics and Troubleshooting
67
If an Error Occurs
67
LED Status Displays
67
LED Warning and Error Displays
69
Diagnostics Codes
70
EC Declaration of Conformity
76
10 Glossary
77
List of Abbreviations
77
List of Terms
77
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