Baker Hughes Apollo 3 Manuals

Manuals and User Guides for Baker Hughes Apollo 3. We have 1 Baker Hughes Apollo 3 manual available for free PDF download: User Manual

Baker Hughes Apollo 3 User Manual

Baker Hughes Apollo 3 User Manual (277 pages)

Intellegent Control System

Brand: Baker Hughes | Category: Control Systems | Size: 8.41 MB

Table of Contents

Table of Contents
2
1 Quick Start Guide

14
2 Want to

21
- Change Color Scheme
  21
- Log In/Access the Main Menu
  21
- Set Pump Speed
  21
- Change the Passwords
  22
- Set the Date and Time
  22
- Set the Drive Mode
  22
- Set the Motor Overload
  22
- Set the Motor Underload
  22
- Set the Pump Direction
  22
- Set the Well Name/Site Name
  22
- Add a Data Display Screen to the Level 1 Data Rotation
  23
- Add Apollo I/O Board
  23
- Set the Control Source
  23
- Set the Transformer Ratios
  23
- Setup a Downhole Tool
  23
- Setup Pump Curve
  23
- Setup Restarts
  23
- Add a Digital Output to a Trigger
  24
- Add a Limit to a Channel
  24
- Add a Setting to the Settings Rotation
  24
- Change the Automatic Screens
  24
- Communicate with the Drive Using SCADA
  24
- Communicate with the Drive Using the Remote User Interface
  24
- Log in to Level 3 from Level 2
  24
3 System Overview

24
- Introduction
  24
- Hardware
  25
  - Apollo HMI (Human Machine Interface)
    25
- Apollo HMI
  25
- Apollo HMI
  26
- DIP Switches
  27
- SPI Data Flash
  28
  - Apollo I/O Board Assembly
    29
- Other USB Devices
  29
- Apollo I/O Board Assembly Terminal Locations
  30
- Digital Input and Output Modules
  31
  - Downhole Sensor Interface (DSI) Assembly
    32
  - Rsti Expansion I/O Module
    34
- DIP Switches
  31
- DSI Switches
  34
- Communication Connections
  38
  - Backspin Probes
    45
  - Block Diagram-Apollo System in a Vector VII or Vector Plus ESP Application
    47
- Apollo System in a Vector VII or Vector Plus ESP Application
  47
  - Block Diagram-Apollo System in a Switchboard Application
    48
- Apollo System in a Switchboard Application
  48
  - Block Diagram-Apollo System in a Vector VII or Vector Plus SPS Application
    49
  - Hardware Installation
    49
- Apollo System in a Vector VII or Vector Plus SPS Application
  49
  - Mechanical Installation - Non-Vector Plus Applications
    50
- Apollo HMI
  50
- Insert Apollo HMI
  51
- Remove Amp Chart
  51
- Apollo I/O Board
  54
  - Inputs
    56
  - System Concepts and Definitions
    56
  - Channels
    57
  - Example - Input / Channel / Trigger / Output
    57
  - Outputs
    57
  - Triggers
    57
  - Templates
    58
  - Configuration Wizards
    59
  - Drive Modes
    59
  - Manual Frequency Mode
    59
  - Analog Follower Mode
    60
  - Current Control Mode
    60
  - PID Speed Control Mode
    60
  - Leds
    61
  - User Interface Conventions
    61
- Apollo I/O Board/Esp DSI Panel Assembly (Part Number 197207)
  54
- Zenith Configuration-Drawing 1
  54
- LED Status
  61
  - Arrow Buttons
    62
  - Function Buttons
    62
  - Start/Stop Buttons
    62
  - System State
    62
  - Trigger Ticker
    64
  - User Levels
    64
  - Level 1 Users "Logged-Out
    65
  - Level 2 Users "Logged-In
    65
  - Level 3 Users "Advanced
    65
  - Home Screen
    66
  - Screen Types
    66
  - Data Display Screens
    67
  - Downhole Screen
    67
  - Digital I/O Screen
    68
- Downhole Screen
  68
  - Analogs Screen
    70
  - Amp Chart Screen
    71
  - Other Screens
    72
  - Setpoint Screens
    72
  - Settings
    72
- Setpoint Screen (Manual Frequency Model)
  72
- Setpoint Screen (Current Control Mode)
  73
- Setpoint Screen (PID Speed Control Mode)
  73
- Setpoint Screen (Analog Follower Mode)
  74
- Setpoint Screen (I-Limit Controlling Pump Speed)
  74
  - Color Scheme
    75
  - Other Settings
    76
- Event Type
  77
  - Graph Screens
    79
- Relevant Triggers Screen
  77
- Graphs Screen
  80
  - USB Menu Screen
    81
- USB Menu
  81
  - Automatic Screens
    82
- Fault Status Screen
  83
- Fault Status Screen with Auto-Start Warning
  84
- Fault Status Screen with Restart Countdown
  84
4 Basic Setup Sequence

85
- Log in
  85
- Login Function Button
  86
- Login Screen
  87
  - Main Menu
    88
  - Settings Screen (Logged In)
    88
- Main Menu-Screen 3
  89
  - Other Initial Setup Menu
    90
- Select Function Button
  90
  - Set Date/Time
    92
  - Set Well and Site Names
    93
- Initial Setup Updated Well Name Screen
  95
  - Set Global Restart Time
    96
- Initial Setup Updated Site Name Screen
  96
  - Set Dhxformer Ratio
    97
- Dhxformer Ration Edit Screen
  98
  - Setup Power Fail Restarts
    99
- Restarts/Allowed Edit Screen
  100
  - Setup Password Protection
    101
- Other Initial Setup Menu
  102
  - Setup Com2 SCADA
    103
- Com 2SCADA Setup Menu
  103
  - Configure Drive Settings
    104
- Main Menu
  104
- Drive Settings Screen
  105
- Drive Settings-Screen #2
  108
  - Configure Motor Overload
    111
  - Set Drive Mode
    111
- Motor Overload Menu
  111
- Need Title Name
  111
- Motor Overload Menu Common Installations
  112
  - Configure Motor Underload
    114
- Motor Overload Menu Common Installations Screen 2
  114
- Motor Underload Menu
  115
- Motor Underload Menu Common Installations
  115
  - Configure Downhole Limits
    118
- Downhole Limits Menu
  119
- Trigger Info Screen
  119
- Downhole Limits Screen
  121
- Download Limits Common Installations
  121
- Download Limits #2 Common Installations
  124
  - Adjust Setpoint
    125
  - Enable Autostart
    125
5 Additional Setups

126
- Add I/O Board
  126
- DH Tool Menu
  127
- Setup a Downhole Tool
  127
- Sensors
  128
- Trigger Info Screen Indicating the Trigger with Limit Set to 250°F
  132
- Calibration Screen
  134
- Channel Info Screen for the Configured Analog Input
  134
- Channel Info Screen
  135
- Trigger Info Screen
  136
  - Setup Digital Inputs
    138
- Channel Info Screen for 1St Digital I/O on the Apollo I/O Board
  138
  - Setup Drive Mode
    140
- Murphy Switch Trigger-Example #2
  140
- Drive Mode Menu
  141
  - Manual Frequency Mode
    143
  - Current Control Mode
    145
- Current Control Mode Screen
  145
- Current Control Mode Parameters
  146
  - PID Speed Control Module
    147
- PID Speed Control Mode Parameters
  149
  - Analog Follower Mode
    151
- Analog Follower Mode Screen
  152
  - Setup Restarts
    153
- Follower Src Channel Info Screen
  153
- Setup Restart
  154
  - Communication Parameters
    156
- Communication Parameters Menu-Screen 1
  157
- Communication Parameters Menu-Screen 2
  157
- Parameters
  157
- Port Configured-Screen 1
  158
- Port Configured-Screen 2
  159
  - Control Source
    160
  - Pump Curve Setup
    161
  - 2-Wire Run/Stop
    163
  - PLC Analog Control
    163
  - Drain Mode
    164
  - PID Speed Control Mode
    164
  - Add a 2Nd IO Board
    166
  - Edit a Screen
    166
  - Add a Data Display Screen to the Level 1 Data Screen Rotation
    170
  - Add or Delete a Setting in the Settings Rotation
    170
- Add the Motor Underload Limit to the Level 1 Settings Rotation
  172
  - Change the Drive State Automatic Screens
    175
- Automatic Screens
  175
  - Add a Trigger to a Channel
    179
- Final Trigger Info Screen
  181
- Temperature High Warning
  181
- Final Channel Info Screen
  182
- Motor Temperature High Warning Trigger
  182
  - Add a Digital Output to a Trigger
    183
- Digital Output Screen
  185
- Final Trigger Info Screen
  185
  - Load a Template
    186
  - Miscellaneous Settings
    186
- Templates
  186
  - SPS Setup
    188
6 Apollo Simulator

191
- Installation/ Licensing
  191
- Introduction
  191
- Apollo 3 Simulator Setup Wizard
  192
- License Request Code Screen
  194
  - Simulation Features
    196
- License Validated Screen
  196
- Simulation Screens
  196
  - File Operations
    197
  - Online Training
    197
  - Using the Simulator to Configure a Pumping System
    199
7 Apollo Archive Viewer

199
- Introduction
  199
- Apollo Archive Viewer
  200
  - Importing Apollo Data
    203
- Installation and Learning
  200
- License Validated Screen
  203
  - Displaying the Archive Data
    206
  - Channel Menu
    207
- Graph Screen
  207
  - Changing Displayed Channels
    208
- Channel Menu
  208
  - Displaying Previously Imported Data
    209
  - E-Mailing or Transferring Apollo Archive Data
    210
8 Apollo Applications

212
- Switchboard Application
  212
  - Electrical Wiring
    212
  - Equipment Needed
    212
- Esp Dsi
  214
  - Configuration
    215
- ESP DSI Board
  215
  - Vector VII / Vector Plus ESP Application
    216
- Vector VII/Vector Plus ESP Application
  216
  - Electrical Wiring
    216
  - Equipment Needed
    216
  - Configuration
    218
  - Equipment Needed
    218
  - Vector VII/Vector Plus SPS Application
    218
  - Electrical Wiring Table
    219
  - Configuration
    220
9 Apollo Motor Overload Protection

221
- I2T Motor Overload Algorithm
  222
- Advantages of the I2T Motor Overload Algorithm
  223
125 % of Overload Threshold (Left), 250% of Overload Threshold (Right)

225
- How Overload Affects Time to Overload
  225
- 10 Trigger Definition
  
  226
  - Basic Trigger Settings
    227
  - Enable States
    228
    
    Trigger States
    229
    
    Trigger Types (Basic)
    229
    
    Enable States
    231
    
    Trigger Actions (Basic)
    231
    
    Trigger Screens
    232
  - Trigger States
    228
  - Trigger Info-Screen 2
    232
  - Edit Trigger-Screen 3
    233
    
    Trigger Types (Full List)
    234
  - Trigger Types (Full List)
    235
    
    Trigger Actions (Full List)
    236
    
    Internal Triggers
    239
    
    Special Triggers
    239
    
    Motor Control State Triggers
    241
- 11 Pump Curves
  
  242
  - Pump Curve Terminology
    243
  - Pump Curve
    243
    
    Apollo Pump Curve
    244
  - Apollo Pump Curve Labeled
    245
    
    How Apollo Uses the Pump Curve to Protect the Pump
    246
    
    Setting up the Pump Curve
    247
  - Setup Pump Curve Wizard
    248
  - Pump Curve Setup Menu
    249
    
    Pump Curve Screen
    250
    
    Pump Thrust Screen
    251
    
    Updating Pump Database
    252
  - Pump Thrust Screen
    252
    
    Creating a Custom Pump
    253
  - Update Pump Database Screen
    253
  - USB Menu
    253
  - Custom Pump Data Entry
    254
    
    Installing/Selecting a Custom Pump on Apollo
    256
- 12 Appendix A-Full Installation of Apollo Software
  
  259
  - Install Apollo
    259
  - Load a Template (if Required)
    260
  - Fault Screen
    260
    
    Reset Drive to Defaults (if Required)
    262
  - New Configuration Loaded Screen
    262
  - Main Menu
    263
    
    System Setup and Operation
    264
    
    Updating a Configuration from Apollo 2.X
    264
    
    13 Appendix B USB Menu
    265
- 13 Appendix B
  
  265
  - Home Screen
    265
30 Second Cycle Power

266
- USB Menu
  266
  - Historical Data Text File Setup Screen
    274
- Historical Data Text File Setup
  274
  - Event Log Text File Setup Screen
    275
- Event Log Text File Setup
  275

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