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Baker Hughes Apollo 3 User Manual

Intellegent control system
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Summary of Contents for Baker Hughes Apollo 3

  • Page 1 Copyright 2020 Baker Hughes Company. All rights reserved. Page 1 of 277...

  • Page 2: Table Of Contents

    Contents Apollo 3 Intelligent Control System User Manual ........................14 1 Quick Start Guide ................................14 1.1 Log on to Access Drive Configuration ........................ 14 1.2 Quick Start ................................14 2 I Want To............................................. 21 2.1 Set Pump Speed ..............................21 2.2 Change Color Scheme ............................
  • Page 3 4.4.3 Set Global Restart Time ........................... 96 4.4.4 Set DHXFormer Ratio ..........................97 4.4.5 Setup Power Fail Restarts ......................... 99 4.4.6 Setup Password Protection ........................101 4.4.7 Setup Com2 SCADA ..........................103 Copyright 2020 Baker Hughes Company. All rights reserved. Page 3 of 277...
  • Page 4 6.6 Using the Simulator to Configure a Pumping System ..................198 7 Apollo Archive Viewer..............................198 7.1 Introduction ................................198 7.2 Installation and Learning............................. 199 7.3 Importing Apollo Data ............................202 7.4 Displaying the Archive Data ..........................205 Copyright 2020 Baker Hughes Company. All rights reserved. Page 4 of 277...
  • Page 5 12.1 Install Apollo ............................... 258 12.2 Load a Template (If Required) .......................... 259 12.3 Reset Drive To Defaults (If Required) ......................261 12.4 System Setup and Operation ........................... 263 Copyright 2020 Baker Hughes Company. All rights reserved. Page 5 of 277...
  • Page 6 12.5 Updating a Configuration from Apollo 2.x ...................... 263 13 Appendix B..................................264 13.1 USB Menu ................................264 13.1.1 Historical Data Text File Setup Screen ....................272 13.1.2 Event Log Text File Setup Screen ......................273 Copyright 2020 Baker Hughes Company. All rights reserved. Page 6 of 277...
  • Page 7 Setpoint Screen (Current Control Mode) ........................... 73 Setpoint Screen (Analog Follower Mode) ..........................74 Setpoint Screen (I-Limit Controlling Pump Speed) ........................74 Color Scheme Setting Screen ..............................75 Copyright 2020 Baker Hughes Company. All rights reserved. Page 7 of 277...
  • Page 8 Motor Underload Menu ................................115 Underload Menu-Screen 2 ................................ 117 Downhole Limits Menu ................................119 Trigger Info Screen..................................119 220°F Example ................................... 120 Save Change Screen ................................120 Copyright 2020 Baker Hughes Company. All rights reserved. Page 8 of 277...
  • Page 9 Adding Screens to Level 1 Data Screen ..........................169 Edit Mode Screen ..................................170 Add the Motor Underload Limit To The Level 1 Settings Rotation ..................171 Object Selection Screen ................................171 Copyright 2020 Baker Hughes Company. All rights reserved. Page 9 of 277...
  • Page 10 Digital Output Screen ................................184 Final Trigger Info Screen ................................184 SPS Configuration Utility ................................189 Apollo Simulator ..................................190 Apollo 3 Simulator Setup Wizard ............................. 191 Confirm Installation Screen ............................... 191 Select Installation Folder Screen ............................. 192 Installation Complete Screen ..............................192 Computer Desktop Shortcut ..............................
  • Page 11 30 Second Cycle Power ................................263 On-Screen Instructions ................................264 USB Menu ....................................265 USB Menu-Screen 2 .................................. 269 Historical Data Text File Setup ..............................272 Event Log Text File Setup ................................273 Copyright 2020 Baker Hughes Company. All rights reserved. Page 11 of 277...
  • Page 12 Serial Communication Ports ..............................157 Automatic Screens ..................................174 Templates ............................................ 185 Miscellaneous Settings ................................186 Equipment ........................................211 Apollo HMI ....................................212 Apollo I/O Board ..................................212 Copyright 2020 Baker Hughes Company. All rights reserved. Page 12 of 277...
  • Page 13 Trigger Actions (full list) ................................235 Internal Triggers ..................................238 Motor Control State Triggers ..............................240 Pump Curve Terminology .................................. 242 USB Menu Options ..................................266 USB Menu #2 Options ................................269 Copyright 2020 Baker Hughes Company. All rights reserved. Page 13 of 277...

  • Page 14: Apollo 3 Intelligent Control System User Manual

    APOLLO 3 INTELLIGENT CONTROL SYSTEM USER MANUAL 1 Quick Start Guide This section will guide your drive configuration for a basic Baker Hughes ESP installation. Please see Section 4: Basic Setup Sequence, page 1.1 Log on to Access Drive Configuration If another screen is displayed, press “Home”...

  • Page 15: Quick Start Parameters For Vector Plus And Vector Vii Applications

    USB Keyboards which simplifies text entry. DriveMaxVolts 480 Volts Vector Plus Drive output voltage when running at Maximum Frequency. Usually set to the drive power source voltage. Copyright 2020 Baker Hughes Company. All rights reserved. Page 15 of 277...
  • Page 16 5.0 Seconds Acceleration ramp time, in seconds, for the Vector Plus drive from 0 Hz (stopped) to Maximum Frequency. For ESP applications, maximum recommended Accel Seconds is 10.0. Copyright 2020 Baker Hughes Company. All rights reserved. Page 16 of 277...
  • Page 17 Fault if the temperature exceeds the specified limit. IntakePressLow Limit 0.0 Psi Downhole Tool Intake Pressure Low Limit. Drive will Fault if the Intake Pressure drops below the specified limit. Copyright 2020 Baker Hughes Company. All rights reserved. Page 17 of 277...
  • Page 18 SCADA start commands. By default, ManualStartOnly is set to true any time a configuration or a template is loaded to prevent unexpected startup. Copyright 2020 Baker Hughes Company. All rights reserved. Page 18 of 277...

  • Page 19: Quick Start Parameters For Switchboard Applications

    This setting is used to protect the motor from heat damage associated with excess loading. Note that the default setting of 0.0 Amps requires this parameter be set prior to running the drive. Copyright 2020 Baker Hughes Company. All rights reserved. Page 19 of 277...
  • Page 20 PwrFail SysStop trigger or if the global restart time should be changed. Copyright 2020 Baker Hughes Company. All rights reserved. Page 20 of 277...

  • Page 21: Want To

    Log In function button. By default, the level 2 password is 9 (just press the Down Arrow button one time). After logging in, the Log In function button is replaced by Menu. Press the Menu function button to access the main menu. Copyright 2020 Baker Hughes Company. All rights reserved. Page 21 of 277...

  • Page 22: Set The Date And Time

    Set the limit as desired and press the Save function button. Confirm the change. 2.10 Set the Drive Mode Section 5.6 Setup Drive Mode, page 139 for additional details. Copyright 2020 Baker Hughes Company. All rights reserved. Page 22 of 277...

  • Page 23: Set The Transformer Ratios

    2.17 Add a Data Display Screen to the Level 1 Data Rotation Section 5.17 Add a Data Display Screen to the Level 1 Data Screen Rotation, page 169. Copyright 2020 Baker Hughes Company. All rights reserved. Page 23 of 277...

  • Page 24: Add A Setting To The Settings Rotation

    Section 5.21 Add a Digital Output to a Trigger, page 182. 2.23 Communicate with the drive using SCADA See the Apollo 3/Vector Plus Communications Manual, UM-00014. 2.24 Communicate with the drive using the Remote User Interface See the Apollo 3/Vector Plus Communications Manual, UM-00014.

  • Page 25: Hardware

    • Ethernet Port (Supports Wireless Router or Cell Modem for SCADA or Remote User Interface) • Drive Communications Port • Apollo Sub-System RS-485 Interface (Apollo I/O Board, Osiris Downhole Sensor Interface, RSTi Module) Figure 2: Apollo HMI Copyright 2020 Baker Hughes Company. All rights reserved. Page 25 of 277...

  • Page 26: Apollo Hmi

    Figure 3: Apollo HMI Terminal Locations (Rear View) The DIP switches on the controller are as follows: Copyright 2020 Baker Hughes Company. All rights reserved. Page 26 of 277...

  • Page 27: Dip Switches

    4. 4.7K Ohm Bus Pull-down *The SPI Data flash is found on the back of the HMI board at position U7 (see Figure 4: SPI Data Flash , page 28). Copyright 2020 Baker Hughes Company. All rights reserved. Page 27 of 277...

  • Page 28: Spi Data Flash

    Table 5: USB Devices Part Number Device Part Number Wireless mini-keyboard 197705 4GByte USB Flash Drive 810280 USB to WIFI Adapter 197350 USB to RS-232 Serial Adapter 197349 Copyright 2020 Baker Hughes Company. All rights reserved. Page 28 of 277...

  • Page 29: Apollo I/O Board Assembly

    • CT Current Inputs (3 Phase AC) The Apollo I/O Board Assembly is not always required since the Vector VII and Vector Plus power modules have enough I/O for many ESP applications. Copyright 2020 Baker Hughes Company. All rights reserved. Page 29 of 277...

  • Page 30: Apollo I/O Board Assembly Terminal Locations

    Figure 5: Apollo I/O Board Assembly Terminal Locations The DIP switches on the Apollo I/O Board are as follows: Copyright 2020 Baker Hughes Company. All rights reserved. Page 30 of 277...

  • Page 31: Dip Switches

    3 to 60 Vdc 1.5 Amperes Module 129132 90 to Yellow AC/DC Input 28 K Ohms 140 Vac/Vdc Module AC/DC Input 801632 180 to 75 K Ohms Yellow Module 280 Vac/Vdc Copyright 2020 Baker Hughes Company. All rights reserved. Page 31 of 277...

  • Page 32: Downhole Sensor Interface (Dsi) Assembly

    3.2.3 Downhole Sensor Interface (DSI) Assembly The Osiris Downhole Sensor Interface (DSI) Assembly works in conjunction with a Baker Hughes supplied Osiris Downhole Tool to acquire well information and communicate that information to Copyright 2020 Baker Hughes Company. All rights reserved. Page 32 of 277...
  • Page 33 The Osiris Downhole Sensor Interface (DSI) Assembly is only required for ESP applications that employ a Baker Hughes Osiris Downhole Sensor. It is not required in applications that do not employ a Downhole Sensor. It cannot be used as an interface to Downhole Sensors manufactured by others.

  • Page 34: Rsti Expansion I/O Module

    BH AL Part BH IP Part Number Notes Number Network Adapters I/O Network Adapter, 3000341 Modbus I/O Module – Required in all GE,Modbus -485 systems Power Distribution Modules Copyright 2020 Baker Hughes Company. All rights reserved. Page 34 of 277...
  • Page 35 Box (see below) 3000339 ST-3218 GE RSTI 8x Analog Remote,GE,RSTI,8CH In 4~20mA 12bit 4-20 Analog In RSTI, 4x, Analog 3004924 ST-3214 GE RSTI 4x Analog In, Module In 4~20mA 12bit Copyright 2020 Baker Hughes Company. All rights reserved. Page 35 of 277...
  • Page 36 Ribbon,Cable Flat 3003170 Connects Field Wiring 20PIN FEM 10INCH Block to RTD Module RSTi Ribbon,Cable Flat 3003171 Connects Field Wiring 20PIN FEM 6INCH Block to RTD Module RSTi Copyright 2020 Baker Hughes Company. All rights reserved. Page 36 of 277...
  • Page 37 Switch 5-8 OFF X10 Dial X1 Dial The DIP switch settings above define the following configuration: • 115,200 baud, Watchdog On, N81, Modbus RTU mode. • Modbus address is 2. Copyright 2020 Baker Hughes Company. All rights reserved. Page 37 of 277...

  • Page 38: Communication Connections

    If RSTi analog input modules are used, they need to be connected to the Modbus Network Adapter before all other modules. Figure 9: ST-3704 Interface Design, page 39 shows the interface design for ST-3704. Copyright 2020 Baker Hughes Company. All rights reserved. Page 38 of 277...
  • Page 39 Figure 9: ST-3704 Interface Design Figure 10: ST-3708 Interface Design, page 39shows the interface design for ST-3708. Figure 10: ST-3708 Interface Design Copyright 2020 Baker Hughes Company. All rights reserved. Page 39 of 277...
  • Page 40 ST-1218. Figure 11: ST-1218 Interface Design Figure 12: ST-7588 Interface Design, page 40 shows the interface design for ST-7588. Figure 12: ST-7588 Interface Design Copyright 2020 Baker Hughes Company. All rights reserved. Page 40 of 277...
  • Page 41 ST-3218. Figure 13: ST-3218 Interface Design Figure 14: ST-4112 Interface Design, page 41 shows the interface design for ST-4112. Figure 14: ST-4112 Interface Design Copyright 2020 Baker Hughes Company. All rights reserved. Page 41 of 277...
  • Page 42 ST-1214. Figure 15: ST-1214 Interface Design Figure 16: ST-2324 Interface Design, page 42 shows the interface design for ST-2324. Figure 16: ST-2324 Interface Design Copyright 2020 Baker Hughes Company. All rights reserved. Page 42 of 277...
  • Page 43 Figure 18: ST-3214 Interface Design, page 43 shows the interface design for ST-3214. Figure 18: ST-3214 Interface Design Table 14: ST-3704 RTD Connections Pin No. Description RTD Ch#0+ RTD Ch#0- Copyright 2020 Baker Hughes Company. All rights reserved. Page 43 of 277...
  • Page 44 RTD Ch#1- RTD Ch#2+ RTD Ch#2- RTD Ch#3+ RTD Ch#3- AGND AGND RTD Ch#4+ RTD Ch#4- RTD Ch#5+ RTD Ch#5- RTD Ch#6+ RTD Ch#6- RTD Ch#7+ RTD Ch#7- Copyright 2020 Baker Hughes Company. All rights reserved. Page 44 of 277...

  • Page 45: Backspin Probes

    1, page 45. Part Number 197543 consists of the external enclosure and the backspin probe assembly. Currently, backspin input is not supported by RSTi. Figure 19: Backspin Probes-Drawing 1 Copyright 2020 Baker Hughes Company. All rights reserved. Page 45 of 277...
  • Page 46 Figure 20: Backspin Probes-Drawing 2 Copyright 2020 Baker Hughes Company. All rights reserved. Page 46 of 277...

  • Page 47: Block Diagram-Apollo System In A Vector Vii Or Vector Plus Esp Application

    Baker Hughes Osiris Downhole Sensor. • The voltage sensing PTs and current sensing CTs are seldom used in drive applications. • Apollo version 3 also works with the BH Vector Plus VSD. Copyright 2020 Baker Hughes Company. All rights reserved. Page 47 of 277...

  • Page 48: Block Diagram-Apollo System In A Switchboard Application

    3.2.7 Block Diagram–Apollo System in a Switchboard Application Figure 22: Apollo System in a Switchboard Application Copyright 2020 Baker Hughes Company. All rights reserved. Page 48 of 277...

  • Page 49: Block Diagram-Apollo System In A Vector Vii Or Vector Plus Sps Application

    Apollo HMI installed at the factory. For new Vector Plus drive applications that require additional I/O or a Baker Hughes Downhole sensor, the Apollo I/O Board Assembly and ESP DSI Assembly will usually also be installed at the factory.

  • Page 50: Mechanical Installation - Non-Vector Plus Applications

    Wide). For these applications select Part Number 197144 which is the Apollo HMI suitable for mounting in an Amp Chart Opening. 1. Remove Amp Chart and clean surface of the Amp Chart cut-out opening. Copyright 2020 Baker Hughes Company. All rights reserved. Page 50 of 277...

  • Page 51: Remove Amp Chart

    2. Insert Apollo HMI (Part Number 197144) into Amp Chart opening. Figure 25: Insert Apollo HMI 3. Use fender washer and nut to tighten center studs from panel onto the door. Copyright 2020 Baker Hughes Company. All rights reserved. Page 51 of 277...
  • Page 52 4. Place side brackets on studs and tighten down. Figure 27: Side brackets on Studs 5. Attach clear safety shield to outside of brackets with supplied hex head hardware. Copyright 2020 Baker Hughes Company. All rights reserved. Page 52 of 277...
  • Page 53 “Blue Box” HMI, use Part Numbers 810283, 810215, or 810286 (depending on existing mounting arrangement) and follow the mounting instructions provided with those items. See Section 3.3 Hardware Installation, page 49 to determine the appropriate part number. Copyright 2020 Baker Hughes Company. All rights reserved. Page 53 of 277...

  • Page 54: Apollo I/O Board/Esp Dsi Panel Assembly (Part Number 197207)

    • Part Number 197146 is the ESP DSI Assembly only. The Apollo I/O Board Assembly is also available with the Zenith Sensor Interface as shown in Figure 31: Zenith Configuration-Drawing 1, page Copyright 2020 Baker Hughes Company. All rights reserved. Page 54 of 277...
  • Page 55 • Part Number 810822 is the Zenith Interface Unit only. The Zenith Interface Unit card connects to the Apollo I/O Board via a Serial/USB adapter (PN 197349). Figure 31: Zenith Configuration-Drawing 1 Copyright 2020 Baker Hughes Company. All rights reserved. Page 55 of 277...

  • Page 56: System Concepts And Definitions

    • The Apollo system handles all digital and analog inputs the same, whether the inputs are on the Apollo HMI, the Vector VII drive, the Apollo I/O board, or the downhole sensor. Copyright 2020 Baker Hughes Company. All rights reserved. Page 56 of 277...

  • Page 57: Channels

    3.4.5 Example – Input / Channel / Trigger / Output The diagram below shows a simple example of the various structures in the Well Control System. Copyright 2020 Baker Hughes Company. All rights reserved. Page 57 of 277...

  • Page 58: Templates

    Mimics the Vector VII (white screen) user interface. Note that it also Limits Apollo’s functionality to that of the Vector VII. Not recommended for new installations and only when requested by the customer. Copyright 2020 Baker Hughes Company. All rights reserved. Page 58 of 277...

  • Page 59: Configuration Wizards

    This section includes an overview of the available drive modes. For additional information, see Section 5.6 Setup Drive Mode, page 139. 3.5.1 Manual Frequency Mode Control mode in which the drive runs at a programmable speed. Copyright 2020 Baker Hughes Company. All rights reserved. Page 59 of 277...

  • Page 60: Current Control Mode

    Control mode in which the drive speed is based on a scaled analog input. Analog Follower mode is often used in situations in which another controller, such as a PLC, dictates the speed at which the drive should run. Copyright 2020 Baker Hughes Company. All rights reserved. Page 60 of 277...

  • Page 61: User Interface Conventions

    Table 18: LED Status Drive State Stop (Red) Fault (Amber) Run (Green) Locked Out Fault Ready Restart (More than Flash 1 minute) Restart (Less than Flash Flash 1 minute) Copyright 2020 Baker Hughes Company. All rights reserved. Page 61 of 277...

  • Page 62: Function Buttons

    The System State shows the up-to-date state of the Apollo system. The System State is displayed in the upper left corner of most drive screens. Values for the System state include: Copyright 2020 Baker Hughes Company. All rights reserved. Page 62 of 277...
  • Page 63 ESP system. The drive will start automatically when the pre-run checks are complete. StartSequence In an SPS system, this state will be labeled StartSequence. Copyright 2020 Baker Hughes Company. All rights reserved. Page 63 of 277...

  • Page 64: Trigger Ticker

    Relevant Triggers screen. 3.7 User Levels The Apollo system supports three user levels denoted Level 1, Level 2, and Level 3. Each user level has specific privileges. Copyright 2020 Baker Hughes Company. All rights reserved. Page 64 of 277...

  • Page 65: Level 1 Users "Logged-Out

    Level 3 access requires a login. This level is designed for experts who need to add functionality to the drive. Level 3 users have the following permissions: • All Level 2 permissions • Advanced editing of Channels and Triggers Copyright 2020 Baker Hughes Company. All rights reserved. Page 65 of 277...

  • Page 66: Screen Types

    F5: Graphs” – View historical graphs of the data shown on this page. Arrows: When logged in, arrow keys allow selection of a screen object which brings up an info screen for the selected object. Copyright 2020 Baker Hughes Company. All rights reserved. Page 66 of 277...

  • Page 67: Data Display Screens

    3.8.3 Downhole Screen Function The Downhole screen displays the data from the downhole sensor (usually Baker Hughes’ Osiris downhole sensor). This screen will not be available if there is no downhole tool configured in the system. Copyright 2020 Baker Hughes Company. All rights reserved.

  • Page 68: Digital I/O Screen

    If an Apollo Extended I/O board is configured in the system, its digital I/O will be shown on this screen. This screen cannot be edited. Screen Data: Copyright 2020 Baker Hughes Company. All rights reserved. Page 68 of 277...
  • Page 69 – 1 indicates the relay is CLOSED. If the Digital Output is configured as Normally Open, the controlling trigger is SET. If the Digital Output is configured as Normally Closed, the controlling trigger is CLEAR. Copyright 2020 Baker Hughes Company. All rights reserved. Page 69 of 277...

  • Page 70: Analogs Screen

    • Input Label – The label assigned to the analog input (e.g., Tubing Pressure.) • Input Value – The input value assigned to the corresponding label (e.g., 140.0 psi.) Copyright 2020 Baker Hughes Company. All rights reserved. Page 70 of 277...

  • Page 71: Amp Chart Screen

    F4: “Events” – Activates the Event Log screen containing the 4096 newest events. F5: “Graphs” – View historical graphs of the data shown on this page. Arrows: • Up, Down – Change the chart format between 1 and 7 days. Copyright 2020 Baker Hughes Company. All rights reserved. Page 71 of 277...

  • Page 72: Other Screens

    • Drive Status-The current state in which the drive is operating. • Drive Mode Dependent Setpoint Screen • Manual Frequency Drive Mode: The Frequency Setpoint will be displayed. Figure 40: Setpoint Screen (Manual Frequency Model) Copyright 2020 Baker Hughes Company. All rights reserved. Page 72 of 277...

  • Page 73: Setpoint Screen (Pid Speed Control Mode)

    Figure 42: Setpoint Screen (Current Control Mode) • Analog Follower Drive Mode: No setpoint is displayed. Instead, a notice is shown explaining that the user cannot modify the drive speed in Analog Follower mode. Copyright 2020 Baker Hughes Company. All rights reserved. Page 73 of 277...

  • Page 74: Setpoint Screen (Analog Follower Mode)

    Figure 44: Setpoint Screen (I-Limit Controlling Pump Speed) Keypad Functions: F1: “Exit” – Exits the settings screen. F2: “Home” – Closes the current screen and displays the Home screen. Copyright 2020 Baker Hughes Company. All rights reserved. Page 74 of 277...

  • Page 75: Color Scheme

    White on Black White text appears on a black background. This is the default setting. Black on White Black text appears on a white background. Copyright 2020 Baker Hughes Company. All rights reserved. Page 75 of 277...

  • Page 76: Other Settings

    Move forward in the list (use Right Arrow to advance to Next Page) to view older events. Screen Data: Copyright 2020 Baker Hughes Company. All rights reserved. Page 76 of 277...

  • Page 77: Relevant Triggers Screen

    Arrows: • Up, Down - Login required to select objects. • Right, Left - Page through events to view older or newer events. Figure 47: Relevant Triggers Screen Copyright 2020 Baker Hughes Company. All rights reserved. Page 77 of 277...
  • Page 78 – Hold: The trigger is holding the drive in the Prepare2Start state. – No Start: The trigger is preventing the drive from starting. The only trigger screen available to Level 1 users is the Relevant Trigger screen. Copyright 2020 Baker Hughes Company. All rights reserved. Page 78 of 277...

  • Page 79: Graph Screens

    Pressing F5 “Graph” from most display screens will display a graph screen as shown below depicting historical data from the first graphable channel on the screen. Pressing F5 again will show the next channel. Copyright 2020 Baker Hughes Company. All rights reserved. Page 79 of 277...

  • Page 80: Graphs Screen

    F5: “Graphs” – Displays the graph screen for the next parameter on the calling data display screen. Arrows: • Up, Down – Zoom In/Zoom Out of the graph. The shortest graph displayed is 5 minutes. The longest graph displayed is 14 days. Copyright 2020 Baker Hughes Company. All rights reserved. Page 80 of 277...

  • Page 81: Usb Menu Screen

    The file path on the USB Flash drive is \Site Name\Well Name\archived data. Where Site Name and Well Name are the site and well names assigned during configuration. Copyright 2020 Baker Hughes Company. All rights reserved. Page 81 of 277...

  • Page 82: Automatic Screens

    The fault or faults that caused the lock out will be displayed. This screen will be shown if restarts are disabled (ManualStartOnly is set to true) or if all the restarts for the fault have been used. Copyright 2020 Baker Hughes Company. All rights reserved. Page 82 of 277...

  • Page 83: Fault Status Screen

    The screen will have a Flashing warning displayed informing the user that the drive will automatically restart after the listed fault(s) clear. When the fault(s) clear, the drive will enter the restart state and the Restart Automatic screen will be displayed. Copyright 2020 Baker Hughes Company. All rights reserved. Page 83 of 277...

  • Page 84: Fault Status Screen With Auto-Start Warning

    The fault or faults whose restarts are counting down will be displayed. The screen will have a FLASHING Restart warning displayed that counts down the time until the restart. Figure 52: Fault Status Screen with Restart Countdown Copyright 2020 Baker Hughes Company. All rights reserved. Page 84 of 277...

  • Page 85: Basic Setup Sequence

    The Apollo Control System provides password protection to prevent unauthorized configuration changes. Access the log in screen from the Home Screen by pressing the Settings function button and then the Login function button. Copyright 2020 Baker Hughes Company. All rights reserved. Page 85 of 277...

  • Page 86: Login Function Button

    Figure 54: Setting Function Button Figure 55: Login Function Button Copyright 2020 Baker Hughes Company. All rights reserved. Page 86 of 277...

  • Page 87: Login Screen

    4. Press the OK function button to log in. Figure 57: Select Ok on Login Screen The Login function button on the Settings Screen is changed to Menu and the Main Menu is displayed. Copyright 2020 Baker Hughes Company. All rights reserved. Page 87 of 277...

  • Page 88: Settings Screen (Logged In)

    Figure 58: Menu Function Button, page 88. The Menu is accessed by pressing the Menu function button. Figure 58: Menu Function Button 4.3 Main Menu Figure 59: Main Menu Copyright 2020 Baker Hughes Company. All rights reserved. Page 88 of 277...

  • Page 89: Main Menu-Screen 3

    The image shown in Figure 61: Main Menu-Screen 3, page 89 is the third screen of the Main Menu. See Figure 61: Main Menu-Screen 3, page Figure 61: Main Menu-Screen 3 Copyright 2020 Baker Hughes Company. All rights reserved. Page 89 of 277...

  • Page 90: Other Initial Setup Menu

    Other Initial Setup and then press the Select function button. Figure 62: Select Function Button The Other Initial Setup menu is shown in Figure 63: Other Initial Setup Menu, page Copyright 2020 Baker Hughes Company. All rights reserved. Page 90 of 277...
  • Page 91 Figure 64: Other Initial Setup Menu-Screen 2, page 91. It contains a number of setups that are required on some installations. Figure 64: Other Initial Setup Menu-Screen 2 Copyright 2020 Baker Hughes Company. All rights reserved. Page 91 of 277...

  • Page 92: Set Date/Time

    The clock screen is displayed. Verify or correct the Time Zone, date, and time. Use the F1 and F5 function buttons to move between vertical fields. Use the left and right arrow buttons to Copyright 2020 Baker Hughes Company. All rights reserved. Page 92 of 277...

  • Page 93: Set Well And Site Names

    4.4.2 Set Well and Site Names Use the up and down arrow buttons as needed to highlight Well Name. Press the Select function button to activate the edit screen. Copyright 2020 Baker Hughes Company. All rights reserved. Page 93 of 277...
  • Page 94 Also note that a USB keyboard can be used to ease name entry. Plug the USB keyboard into the USB port on the front of the drive. A wireless mini-keyboard is available from BH AL, Part Number 197705 Copyright 2020 Baker Hughes Company. All rights reserved. Page 94 of 277...

  • Page 95: Initial Setup Updated Well Name Screen

    Figure 70: Initial Setup Updated Well Name Screen Repeat to set the Site Name. A Site Name is not required but can be used to group well data from a specific field in one folder. Copyright 2020 Baker Hughes Company. All rights reserved. Page 95 of 277...

  • Page 96: Set Global Restart Time

    Note that the selected digit is just to the right of the insert in the field. Change the Global Restart to the desired value. Copyright 2020 Baker Hughes Company. All rights reserved. Page 96 of 277...

  • Page 97: Set Dhxformer Ratio

    Use the left and right arrow buttons to select a digit. Use the up and down arrow buttons to change the selected digit. The selected digit is just to the right of the insert in the field. Copyright 2020 Baker Hughes Company. All rights reserved. Page 97 of 277...

  • Page 98: Dhxformer Ration Edit Screen

    Press the Exit function button to return to the Other Initial Setup menu. The Other Initial Setup menu reflects the changes you have made. Figure 74: Menu Initial Setup Screen Copyright 2020 Baker Hughes Company. All rights reserved. Page 98 of 277...

  • Page 99: Setup Power Fail Restarts

    Select function button to activate the Power Fail Restarts menu. Figure 75: Power Fail Rst Screen Use the up and down arrow buttons to select Restarts/Allowed. Press the Select function button. The edit screen will appear. Copyright 2020 Baker Hughes Company. All rights reserved. Page 99 of 277...

  • Page 100: Restarts/Allowed Edit Screen

    Use the left and right arrow buttons to select a digit. Use the up and down arrow buttons to change the selected digit. The selected digit is just to the right of the insert in the field. Figure 77: Power Fail Restart Menu Copyright 2020 Baker Hughes Company. All rights reserved. Page 100 of 277...

  • Page 101: Setup Password Protection

    Use the up and down arrow buttons as needed to highlight Setup Password Protection. Press the Select function button to activate the Password Protection menu. Copyright 2020 Baker Hughes Company. All rights reserved. Page 101 of 277...

  • Page 102: Other Initial Setup Menu

    Advanced Passwords log in to User Level 3. Full access to all Apollo features. Press the Exit function button when the desired password changes are complete to return to the Other Initial Setup menu. Copyright 2020 Baker Hughes Company. All rights reserved. Page 102 of 277...

  • Page 103: Setup Com2 Scada

    Use the up and down arrow buttons as needed to highlight Com 2SCADA Setup. Press the Select function button to activate the Com 2 SCADA Setup menu. Figure 81: Com 2SCADA Setup Menu Copyright 2020 Baker Hughes Company. All rights reserved. Page 103 of 277...

  • Page 104: Configure Drive Settings

    Select Config Drive Settings from the Main Menu. The first page of the Drive Settings menu is shown in Figure 83: Drive Settings Screen, page 105. This page contains the parameters that are most often changed in an install. Copyright 2020 Baker Hughes Company. All rights reserved. Page 104 of 277...

  • Page 105: Drive Settings Screen

    Accel Seconds 5 Seconds Time in seconds for the drive to ramp up from 0 Hz to Max Frequency. For ESP applications, maximum recommended Accel Seconds is 10.0. Copyright 2020 Baker Hughes Company. All rights reserved. Page 105 of 277...
  • Page 106 FREQUENCY. The bias is linearly interpolated at frequencies less than Max Frequency. DriveMaxVolts 480 Volts Drive voltage output at Max Frequency. This parameter may NOT be changed while the drive is running. Copyright 2020 Baker Hughes Company. All rights reserved. Page 106 of 277...
  • Page 107 Navigate between pages of the menu by pressing the Left Arrow and Right Arrow buttons. The second page of the Drive Settings menu is shown in Figure 84: Drive Settings-Screen #2, page 108. Copyright 2020 Baker Hughes Company. All rights reserved. Page 107 of 277...

  • Page 108: Drive Settings-Screen #2

    When the motor starts heating up (the overload bucket gets above a limit), the I-Limit function is enabled. Select Enhanced I-Limit to run a wizard that will walk you through setting the limit. Copyright 2020 Baker Hughes Company. All rights reserved. Page 108 of 277...
  • Page 109 Drv Firmware None You cannot set this parameter. Shows the firmware revision of the drive power module firmware. Copyright 2020 Baker Hughes Company. All rights reserved. Page 109 of 277...
  • Page 110 Navigate between pages of the menu by pressing the Left Arrow and Right Arrow buttons. The third screen of the Drive Settings menu is shown below in Figure 85: Drive Settings Menu, page 110. Figure 85: Drive Settings Menu Copyright 2020 Baker Hughes Company. All rights reserved. Page 110 of 277...

  • Page 111: Set Drive Mode

    Select Motor Overload from the Main Menu. The first screen of the Motor Overload menu is shown in Figure 86: Motor Overload Menu, page 111. This page contains the parameters that are most often changed in common installations. Figure 86: Motor Overload Menu Copyright 2020 Baker Hughes Company. All rights reserved. Page 111 of 277...

  • Page 112: Motor Overload Menu Common Installations

    Navigate between pages of the menu by pressing the Left Arrow and Right Arrow buttons. The second page of Overload menu is shown in Figure 87: Overload Menu-Screen 2, page 113. Copyright 2020 Baker Hughes Company. All rights reserved. Page 112 of 277...
  • Page 113 100% to 0% when motor amps is 0. This time models the motor cooling time. Higher amps result in slower draining. Copyright 2020 Baker Hughes Company. All rights reserved. Page 113 of 277...

  • Page 114: Configure Motor Underload

    Use the Motor Underload menu to configure parameters associated with low current motor protection. Select Motor Underload from the Main Menu. The first screen of the Motor Underload menu is shown in Copyright 2020 Baker Hughes Company. All rights reserved. Page 114 of 277...

  • Page 115: Motor Underload Menu

    Enable Delay 10.0 Seconds Seconds after motor startup during which underload is ignored. Best practice is to set this delay about the same as the Drive Acceleration Time. Copyright 2020 Baker Hughes Company. All rights reserved. Page 115 of 277...
  • Page 116 Navigate between pages of the menu by pressing the Left Arrow and Right Arrow buttons. The second screen of menu is shown in Figure 89: Underload Menu-Screen 2, page 117. Changes on this page would be very rare. Copyright 2020 Baker Hughes Company. All rights reserved. Page 116 of 277...
  • Page 117 – only those long enough to allow the underload pre-trigger to clear. The purpose of the underload pre-trigger is to avoid the problem with a simple threshold. Copyright 2020 Baker Hughes Company. All rights reserved. Page 117 of 277...

  • Page 118: Configure Downhole Limits

    Downhole Limits from the Main Menu. The first page of the Downhole Limits menu is shown in Figure 90: Downhole Limits Menu, page 119. This page contains the parameters that are most often changed in common installations. Copyright 2020 Baker Hughes Company. All rights reserved. Page 118 of 277...

  • Page 119: Downhole Limits Menu

    Example: Selecting Motor Temp High yields the Trigger Info screen shown in Figure 91: Trigger Info Screen , page 119. Figure 91: Trigger Info Screen In this example we select the Limit and change it to 220°F. Copyright 2020 Baker Hughes Company. All rights reserved. Page 119 of 277...
  • Page 120 The trigger is automatically set to In Use. The screenshot below shows the result of the change. Note that the trigger state indicates the trigger is currently Clear and the trigger limit is set to 220. Copyright 2020 Baker Hughes Company. All rights reserved. Page 120 of 277...

  • Page 121: Downhole Limits Screen

    The intake temperature high trigger is a Stop->Fault trigger used to protect the motor. Select Intake Temp High to set the limit. Set the Trip Delay and Restart parameters as desired Copyright 2020 Baker Hughes Company. All rights reserved. Page 121 of 277...
  • Page 122 The Downhole Vibration High trigger is a Stop->Fault trigger used to protect the motor. Select D/H VibrationHi to set the limit. Set the Trip Delay and Restart parameters as desired. Copyright 2020 Baker Hughes Company. All rights reserved. Page 122 of 277...
  • Page 123 Navigate between pages of the menu by pressing the Left Arrow and Right Arrow buttons. The second page of menu is shown in Figure 90: Downhole Limits Menu, page 119. Figure 95: Download Limits-Screen 2 Copyright 2020 Baker Hughes Company. All rights reserved. Page 123 of 277...

  • Page 124: Download Limits #2 Common Installations

    Acknowledge the confirmation screen by pressing the Yes function button. Press the Exit function button to return the Downhole Limits menu. When all the necessary changes have been made, press the Exit function button to return to the Main Menu. Copyright 2020 Baker Hughes Company. All rights reserved. Page 124 of 277...

  • Page 125: Enable Autostart

    The System Setpoint is Drive Mode dependent and is used to adjust the drive output frequency. Access the Setpoint by pressing the Home function button on the Main Menu screen and then pressing the Settings function button. Copyright 2020 Baker Hughes Company. All rights reserved. Page 125 of 277...

  • Page 126: Additional Setups

    • Are you connecting PTs or CTs to monitor AC Voltage and current? – The answer will be no in most VSD applications. If you do wish to add PTs or CTs, you will be prompted for the ratios. Copyright 2020 Baker Hughes Company. All rights reserved. Page 126 of 277...

  • Page 127: Setup A Downhole Tool

    • Units for pressure channels, current choices include PSI, Bar, kPa, MPa. • Units for temperature channels, current choices include DegF, DegC. • Surface Panel or I/O board only (Zenith E only) Copyright 2020 Baker Hughes Company. All rights reserved. Page 127 of 277...

  • Page 128: Sensors

    Com3 (RS-485) with RS-485 to RS-232 adapter OK if no I/O board present. COM5 (USB to RS-232 converter) Osiris/Smartguard RS-232 Always use COM3 at 115KBaud (even with I/O board present). RS-485 Copyright 2020 Baker Hughes Company. All rights reserved. Page 128 of 277...

  • Page 129: Install Rsti I/O Module

    • Units (Degrees F or Degrees C) for the temperature channels. When the wizard is complete, the RSTi I/O, RSTi temperature channels will appear on a new Data display screen named Motor Temp. Copyright 2020 Baker Hughes Company. All rights reserved. Page 129 of 277...
  • Page 130 To set up limits for a channel, use the up/down keys to select the desired channel. Use the left/right arrow keys for previous/next page if required. Figure 100: Setting Up Limits for a Channel You may rename the channel from this screen if necessary. Copyright 2020 Baker Hughes Company. All rights reserved. Page 130 of 277...

  • Page 131: Trigger Info Screen Indicating The Trigger Is "Not In Use

    (STOP->FAULT action). Select the trigger you wish to set up. By default, the triggers are Not In Use. Figure 102: Trigger Info Screen Indicating the Trigger is “Not In Use” Copyright 2020 Baker Hughes Company. All rights reserved. Page 131 of 277...

  • Page 132: Setup Analog Inputs

    The Channel Info screen for the first analog input on the drive module is shown in Figure 104: Channel Information Screen, page 132. Figure 104: Channel Information Screen Copyright 2020 Baker Hughes Company. All rights reserved. Page 132 of 277...
  • Page 133 When saved, Apollo will propose changing the name of any trigger connected to the channel to match the channel name. Best practice is to allow the trigger names to be changed. Figure 106: Trigger Name Change Screen Copyright 2020 Baker Hughes Company. All rights reserved. Page 133 of 277...

  • Page 134: Channel Info Screen For The Configured Analog Input

    Figure 108: Calibration Screen, page 134. Figure 108: Calibration Screen Enter the measured value and press the Calibrate function button. Filtering can also be enabled to smooth out a noisy analog signal. Copyright 2020 Baker Hughes Company. All rights reserved. Page 134 of 277...

  • Page 135: Channel Info Screen

    It is very easy to access the Trigger Info screen for any triggers connected to this channel. Simply Highlight the trigger name and press the Select function button. Copyright 2020 Baker Hughes Company. All rights reserved. Page 135 of 277...

  • Page 136: Trigger Info Screen

    Figure 111: Highlight the Trigger Name Figure 112: Trigger Info Screen Copyright 2020 Baker Hughes Company. All rights reserved. Page 136 of 277...
  • Page 137 Figure 113: Changing the Trigger Parameters The resulting Trigger Info screen is shown in Figure 114: Resulting Trigger Info Screen, page 137. Figure 114: Resulting Trigger Info Screen Copyright 2020 Baker Hughes Company. All rights reserved. Page 137 of 277...

  • Page 138: Setup Digital Inputs

    Configure the N.O./N.C. as needed and rename the channel (and connected trigger) as in the Section 5.4 Setup Analog Inputs, page 132. Copyright 2020 Baker Hughes Company. All rights reserved. Page 138 of 277...
  • Page 139 Figure 116: Murphy Switch Trigger-Example 1 Copyright 2020 Baker Hughes Company. All rights reserved. Page 139 of 277...

  • Page 140: Setup Drive Mode

    . The Drive Mode can be set from this menu or any of the specific mode submenus. Use the Right and Left Arrow buttons to view both pages of the Set Drive Mode menu. Figure 118: Set Drive Mode Menu Copyright 2020 Baker Hughes Company. All rights reserved. Page 140 of 277...

  • Page 141: Drive Mode Menu

    Analog Follower Analog Follower Control Mode. Control mode in which the drive speed is based on a scaled analog input. Figure 119: Drive Mode Menu-Screen 2 Copyright 2020 Baker Hughes Company. All rights reserved. Page 141 of 277...
  • Page 142 This ramp is only invoked when the Ramp 1 Enable trigger is set. Note that the ramp time is in minutes per Hertz. Copyright 2020 Baker Hughes Company. All rights reserved. Page 142 of 277...

  • Page 143: Manual Frequency Mode

    See Ramp 1 Enable for details on how to enable the ramp feature. 5.6.1 Manual Frequency Mode Control mode in which the drive runs at a programmable speed. Copyright 2020 Baker Hughes Company. All rights reserved. Page 143 of 277...
  • Page 144 Running mode. Note that triggers can be used to transition the drive between the normal running mode and the alternate running modes “Run Mode 2” and “Run Mode 3”. Copyright 2020 Baker Hughes Company. All rights reserved. Page 144 of 277...

  • Page 145: Current Control Mode

    If the gas pocket clears, the load will return, and the drive speed will slow back to the speed needed to maintain the specified current setpoint. Figure 121: Current Control Mode Screen Copyright 2020 Baker Hughes Company. All rights reserved. Page 145 of 277...

  • Page 146: Current Control Mode Parameters

    200 ms (and Downhole Amps is derived from the drive output current). Change only if the Source1 channel is changed to a device that is polled at a different rate. Copyright 2020 Baker Hughes Company. All rights reserved. Page 146 of 277...

  • Page 147: Pid Speed Control Module

    Control mode in which the drive speed is varied in an attempt to keep a system parameter (referred to as the control parameter) at a specified level. Common control parameters include: • Pump Intake Pressure (ESP system) • Tank Level (SPS system) Copyright 2020 Baker Hughes Company. All rights reserved. Page 147 of 277...
  • Page 148 Figure 122: PID Speed Control Mode-Screen 1 Figure 123: PID Speed Control Mode-Screen 2 Copyright 2020 Baker Hughes Company. All rights reserved. Page 148 of 277...

  • Page 149: Pid Speed Control Mode Parameters

    The Integral Gain used by the Proportional Integral Derivative (PID) control loop used to control the drive speed. This parameter can be changed to tune the PID for optimal performance. Copyright 2020 Baker Hughes Company. All rights reserved. Page 149 of 277...
  • Page 150 (i.e. running the drive faster decreases the fluid level in a tank that is being pumped out of). Change as needed to match the relationship between the pump speed and the Source1 variable. Copyright 2020 Baker Hughes Company. All rights reserved. Page 150 of 277...

  • Page 151: Analog Follower Mode

    Control mode in which the drive speed is based on a scaled analog input. Analog Follower mode is often used in situations in which another controller, such as a PLC, dictates the speed at which the drive should run using an analog signal. Copyright 2020 Baker Hughes Company. All rights reserved. Page 151 of 277...

  • Page 152: Analog Follower Mode Screen

    45 Hz (at 4mA input) and 70 Hz (at 20mA input). The channel value (57.25 Hz in Figure 126: Follower Src Channel Info Screen, page 152 ) is the speed command to the drive. Copyright 2020 Baker Hughes Company. All rights reserved. Page 152 of 277...

  • Page 153: Setup Restarts

    Auto-restart capability is integral to well control systems. In Apollo, restarts can be enabled/disabled individually for any trigger. Key elements in Apollo’s support for restarts are described in Table 40: Setup Restart , page 153. Copyright 2020 Baker Hughes Company. All rights reserved. Page 153 of 277...

  • Page 154: Setup Restart

    X is the number of restarts that have been attempted. Setting the allowed restart to 0 disables restarts for that trigger. By default, all triggers have 0 allowed restarts. Copyright 2020 Baker Hughes Company. All rights reserved. Page 154 of 277...
  • Page 155 This time is added to a trigger’s Settings -> restart delay each time the fault is repeated. Menu -> Default value is 0 minutes. Other Initial Setup -> General Restart Params Copyright 2020 Baker Hughes Company. All rights reserved. Page 155 of 277...

  • Page 156: Communication Parameters

    Communications parameters determine how the Apollo Well Control System communicates with the other hardware in the system. Navigate to the Communication Parameters by Home Screen -> Settings -> Menu -> Right Arrow -> Right Arrow -> Communication Params. Copyright 2020 Baker Hughes Company. All rights reserved. Page 156 of 277...

  • Page 157: Communication Parameters Menu-Screen 1

    The second screen of the Communication Parameters menu is shown in Figure 128: Communication Parameters Menu-Screen 2, page 156. Figure 128: Communication Parameters Menu-Screen 2 Communication interfaces available are RS-232 and RS-485 Serial ports and Ethernet network ports. Copyright 2020 Baker Hughes Company. All rights reserved. Page 157 of 277...

  • Page 158: Port Configured-Screen 1

    Apollo I/O board and the Osiris downhole tool. The configuration screen for a port configured as a Slave port is shown in Figure 129: Port Configured-Screen 1, page 158. This is the default configuration for Com3. Copyright 2020 Baker Hughes Company. All rights reserved. Page 158 of 277...

  • Page 159: Port Configured-Screen 2

    Com2 might need to be configured to connect Apollo to a serial SCADA system. Set the Modbus Address as specified by the SCADA host. Set the communication parameters to match the SCADA requirements. Copyright 2020 Baker Hughes Company. All rights reserved. Page 159 of 277...

  • Page 160: Control Source

    The Control Source parameter controls where the Apollo system will accept Start and Speed Control commands. Navigate to the Control Source by Home Screen -> Settings -> Menu -> Other Initial Setup -> Right Arrow -> Control Source. Copyright 2020 Baker Hughes Company. All rights reserved. Page 160 of 277...

  • Page 161: Pump Curve Setup

    To execute the wizard, from the Home Screen select: Settings -> Menu -> Other Initial Setup -> Next Page -> Pump Curve Setup. Follow the on-screen directions. Copyright 2020 Baker Hughes Company. All rights reserved. Page 161 of 277...
  • Page 162 The Pump Curve and Thrust Limits screens are available by navigating to Home Screen -> Data -> Pump Curve Screen (or Thrust Limits Graph) More details about pump curves are available in the Section 11: Pump Curves, page 241 of this manual. Copyright 2020 Baker Hughes Company. All rights reserved. Page 162 of 277...

  • Page 163: Plc Analog Control

    • Digital Input used to enable or disable Start/Stop control (optional). Options are HMI Dig In 1, HMI Dig In 2, V7 Digital S3, V7 Digital S4, EIO Digital 3 and EIO Digital 4. Copyright 2020 Baker Hughes Company. All rights reserved. Page 163 of 277...

  • Page 164: Drain Mode

    5.14 PID Speed Control Mode Control mode in which the drive speed is varied in an attempt to keep a system parameter (referred to as the control parameter) at a specified level. Copyright 2020 Baker Hughes Company. All rights reserved. Page 164 of 277...
  • Page 165 If the Drive Mode wasn’t changed in the wizard, change it now to PID Speed Cntrl. Start the drive. The drive speed will vary to try to make the control parameter match the setpoint. Copyright 2020 Baker Hughes Company. All rights reserved. Page 165 of 277...

  • Page 166: Add A 2Nd Io Board

    1. Log on as level 2 or level 3. 2. Navigate to the screen to be customized. In this example, we’ll customize the Home Screen. 3. Use the Down Arrow button to highlight the screen name. Copyright 2020 Baker Hughes Company. All rights reserved. Page 166 of 277...
  • Page 167 5. Use the Up and Down Arrow buttons to select the field to change. In this example, we’ll replace the downhole sensor Intake Temperature with the Tubing Pressure that is connected to the drive chassis analog input 1. Copyright 2020 Baker Hughes Company. All rights reserved. Page 167 of 277...
  • Page 168 In our example, we wish to display the TubingPressure Channel. Figure 135: How to Customize–Screens 4 7. Press the Save function button to exit back to the Home Screen. Copyright 2020 Baker Hughes Company. All rights reserved. Page 168 of 277...
  • Page 169 The Home Screen has been customized to show the Tubing Pressure. If one needs to display several channels, he may wish to add them to one of the Custom Screens that are included in the Data Display screens. Copyright 2020 Baker Hughes Company. All rights reserved. Page 169 of 277...

  • Page 170: Add A Data Display Screen To The Level 1 Data Screen Rotation

    Settings rotation and control which are available to Level 1 users using the Edit Settings wizard. 1. Log on as level 2 or level 3. Copyright 2020 Baker Hughes Company. All rights reserved. Page 170 of 277...
  • Page 171 4. Only the Setpoint and the Color Scheme are available to Level 1 users by default. In this example, we will add the motor underload limit to the Level 1 settings rotation. Highlight the FIRST blank line below the parameters already assigned to the Level 1 rotation. Copyright 2020 Baker Hughes Company. All rights reserved. Page 171 of 277...

  • Page 172: Add The Motor Underload Limit To The Level 1 Settings Rotation

    6. The Motor Underload is a Manual Parameter. Use the F1 function button to highlight the leftmost field on the screen and use the Up and Down Arrow buttons to change the field to Man. Val. Copyright 2020 Baker Hughes Company. All rights reserved. Page 172 of 277...
  • Page 173 Figure 143: Add the Motor Underload Limit To The Level 1 Settings Rotation-Screen 3 8. Press the Save function button. The Motor Underload setting now appears with the other parameters in the Level 1 Settings rotation. Copyright 2020 Baker Hughes Company. All rights reserved. Page 173 of 277...
  • Page 174 To delete a setting from the list, use the wizard as described above and select the item to be deleted. When the screen below is displayed, press F1 to select the selection box on the left and then press the down-arrow and select “None”. Copyright 2020 Baker Hughes Company. All rights reserved. Page 174 of 277...

  • Page 175: Change The Drive State Automatic Screens

    Error Mode screen (shows countdown) Prepare2Start Blank-No screen assigned Starting Home Screen Running Home Screen Run Mode 2 Home Screen Run Mode 3 Home Screen Stopping Blank-No screen assigned Copyright 2020 Baker Hughes Company. All rights reserved. Page 175 of 277...
  • Page 176 3. Select the line associated with the drive state shown in the table above. In this example, the Running automatic screen will be changed to the Pump Curve screen. Copyright 2020 Baker Hughes Company. All rights reserved. Page 176 of 277...
  • Page 177 Figure 147: Pump Curve Screen Change–Screen 1 Figure 148: Select Object–Screen 1 4. Use the Up and Down Arrow buttons to select the desired screen. Copyright 2020 Baker Hughes Company. All rights reserved. Page 177 of 277...
  • Page 178 Figure 150: Pump Curve Screen Change–Screen 2 6. Press the Continue function button to finish the wizard. The Pump Curve screen will be displayed automatically when Apollo enters the Running state. Copyright 2020 Baker Hughes Company. All rights reserved. Page 178 of 277...

  • Page 179: Add A Trigger To A Channel

    1. In this example, a High Temperature Warning trigger will be added to the Motor Temperature Channel with a limit of 180°F. Use the Up and Down Arrow buttons to highlight the Add a Trigger option. Copyright 2020 Baker Hughes Company. All rights reserved. Page 179 of 277...
  • Page 180 2. Press the Select function button. A screen appears asking if the limit is a Low Limit or a High Limit. Figure 153: Low or High Limit Screen 3. In our example, we are creating a Temperature High Warning, so press the YES function button. Copyright 2020 Baker Hughes Company. All rights reserved. Page 180 of 277...

  • Page 181: Temperature High Warning

    5. Select the Trigger Action and change it to Log->NoStart. Select the Limit and set it to 180 DegF. The final Trigger Info screen is shown in Figure 156: Final Channel Info Screen , page 181. Copyright 2020 Baker Hughes Company. All rights reserved. Page 181 of 277...

  • Page 182: Final Channel Info Screen

    Figure 157: Motor Temperature High Warning Trigger , page 181. Figure 157: Motor Temperature High Warning Trigger The Motor Temp Hi Warning trigger is also displayed on the Channel Info screen. Copyright 2020 Baker Hughes Company. All rights reserved. Page 182 of 277...

  • Page 183: Add A Digital Output To A Trigger

    182. Figure 158: Motor Temperature High Warning Trigger–Screen 2 2. Use the Up and Down Arrow buttons to highlight the Drive a Digital Output with this trigger option. Copyright 2020 Baker Hughes Company. All rights reserved. Page 183 of 277...
  • Page 184 3. Press the Select function button. Use the Up and Down Arrow buttons to select the M3-M4 output. Figure 160: Select the M3–M4 Output 4. Press the Select function button. Copyright 2020 Baker Hughes Company. All rights reserved. Page 184 of 277...

  • Page 185: Digital Output Screen

    The digital output will remain open as long as the MtrTempHi Warn trigger is clear. If the motor temperature exceeds 180 DegF, the trigger will transition to Set and digital output M3-M4 will close. Copyright 2020 Baker Hughes Company. All rights reserved. Page 185 of 277...

  • Page 186: Load A Template

    Vector VII. Not recommended for new installations and only when requested by the customer. 5.23 Miscellaneous Settings Apollo settings that haven’t already been discussed are included in Table 44: Miscellaneous Settings, page 186. Copyright 2020 Baker Hughes Company. All rights reserved. Page 186 of 277...
  • Page 187 “Hold in Prestart”. An example of a “Hold in Prestart” trigger would be charge pump minimum pressure trigger in an SPS system. The default value is 2 seconds. Copyright 2020 Baker Hughes Company. All rights reserved. Page 187 of 277...

  • Page 188: Sps Setup

    • Startup Sequencing • Charge Pump control • Suction Pressure Monitoring • Discharge Pressure Monitoring • Pump Curve Monitoring • Lube Pump Control • Lube Oil Pressure/Flow Monitoring Copyright 2020 Baker Hughes Company. All rights reserved. Page 188 of 277...
  • Page 189 • Suction Pressure Transducer Information • Discharge Pressure Transducer Information • Information for the Pump Curve Setup wizard • Tank Level Transducer Information • Lease Kill Switch Information • ManualStartOnly setting Copyright 2020 Baker Hughes Company. All rights reserved. Page 189 of 277...
  • Page 190 Note that you will be asked to enter a few values (Motor Overload, Pump Type, ManualStartOnly) and do any necessary sensor calibrations when the wizard is executed. All other information will be filled in automatically. Copyright 2020 Baker Hughes Company. All rights reserved. Page 190 of 277...

  • Page 191: Apollo Simulator

    Support page (http://supportcentral.ge.com/products/sup_products.asp?prod_id=264489). Download the latest version and open the zip file. Double-click on the Apollo 3 Simulator.msi file to begin the installation. If a previous version of the version 3 simulator is already installed on your computer, please use the Control Panel to remove it before installing a new version.

  • Page 192: Apollo 3 Simulator Setup Wizard

    Figure 165: Apollo 3 Simulator Setup Wizard 1. Click the Next button to proceed. Figure 166: Confirm Installation Screen 2. Click the Next button to proceed. Copyright 2020 Baker Hughes Company. All rights reserved. Page 192 of 277...
  • Page 193 Acknowledge it. The installation will take a few seconds. Figure 168: Installation Complete Screen 4. Click the Close button to Exit. A Shortcut was installed on the computer desktop during installation. Copyright 2020 Baker Hughes Company. All rights reserved. Page 193 of 277...

  • Page 194: License Request Code Screen

    ApolloSupport2@bakerhughes.com. Please do not send a screen shot or image of the request code. Figure 170: License Request Code Screen Copyright 2020 Baker Hughes Company. All rights reserved. Page 194 of 277...
  • Page 195 Copy and Paste the response code from the website or e-mail into the License Response Code field. Figure 171: Pasted License Response Code Screen Click the “Write New License” button. The license will be validated. Copyright 2020 Baker Hughes Company. All rights reserved. Page 195 of 277...

  • Page 196: Simulation Features

    Simulation windows are accessed via the View menu. Open the simulation screens as needed. Figure 173: Simulation Screens, page 196 shows the simulator with the simulation windows open. Copyright 2020 Baker Hughes Company. All rights reserved. Page 196 of 277...

  • Page 197: File Operations

    View menu. Note that you must have access the GE Folders to access the online training. The simulator and online training window are shown in Figure 174: Simulator and Online Training Window, page 197. Copyright 2020 Baker Hughes Company. All rights reserved. Page 197 of 277...
  • Page 198 Figure 175: Navigation Panel Navigate between sections of the training using the drop down box. Press the Check Configuration button as directed in the exercises to check your configuration. Copyright 2020 Baker Hughes Company. All rights reserved. Page 198 of 277...

  • Page 199: Using The Simulator To Configure A Pumping System

    USB disk and saved or updated on your PC. If data is periodically updated from the pumping system, it is possible to build a continuous log of the system data. Copyright 2020 Baker Hughes Company. All rights reserved. Page 199 of 277...

  • Page 200: Installation And Learning

    Double-click on the file Apollo Archive Viewer x.xx then double-click on “Apollo Archive Viewer.msi” to begin the installation. Figure 176: Apollo Archive Viewer Follow the on-screen instructions. When installation is complete, a shortcut will be placed on your desktop. Copyright 2020 Baker Hughes Company. All rights reserved. Page 200 of 277...
  • Page 201 Archive Viewer was installed, send the request code as text to ApolloSupport@ge.com. Please do not send a screen shot or image of the request code. Figure 178: License Request Code-Screen 1 Copyright 2020 Baker Hughes Company. All rights reserved. Page 201 of 277...
  • Page 202 Copy and Paste the response code from the website or e-mail into the License Response Code field. Figure 179: License Response Code-Screen 2 Click the “Write New License” button. The license will be validated. Copyright 2020 Baker Hughes Company. All rights reserved. Page 202 of 277...

  • Page 203: Importing Apollo Data

    Figure 180: License Validated Screen Click OK to continue. 7.3 Importing Apollo Data To Import new well data, click on “Update or Import New Data”. Copyright 2020 Baker Hughes Company. All rights reserved. Page 203 of 277...
  • Page 204 If the data is retrieved periodically, the Archive Viewer will attempt to build a continuous log of the Apollo system data. Copyright 2020 Baker Hughes Company. All rights reserved. Page 204 of 277...
  • Page 205 Using the drop-down menus, select the channels you want to view. If you know the date for the data you want to view, use the drop-down calendar to select it. Copyright 2020 Baker Hughes Company. All rights reserved. Page 205 of 277...

  • Page 206: Displaying The Archive Data

    9. Click on Maximize to increase the size of the graph. 10. Close the graph screen to exit or change the channels you want to view. Copyright 2020 Baker Hughes Company. All rights reserved. Page 206 of 277...

  • Page 207: Channel Menu

    7.5 Channel Menu Click on one of the Channel Labels at the top of the graph to display the channel menu. Copyright 2020 Baker Hughes Company. All rights reserved. Page 207 of 277...

  • Page 208: Changing Displayed Channels

    If you want to see different channels, close the graph screen using the X in the upper right corner. Use the drop-down channel lists to change the channels you want to view. Copyright 2020 Baker Hughes Company. All rights reserved. Page 208 of 277...

  • Page 209: Displaying Previously Imported Data

    When you view files using the “View Existing” button, the Archive Viewer will have retained which channels you selected to view. Figure 187: Selecting Previously Imported Well Data Copyright 2020 Baker Hughes Company. All rights reserved. Page 209 of 277...

  • Page 210: E-Mailing Or Transferring Apollo Archive Data

    Well Name in the root of the USB. Figure 188: Choose the Well Data (on USB Drive) Select the Well Name folder and right click. Click on “Send to” then on “Compressed (zipped) folder. Copyright 2020 Baker Hughes Company. All rights reserved. Page 210 of 277...
  • Page 211 This will create a zip file containing all the required data for the Archive Viewer. If the zip file is too big to e-mail (limit is usually 10MB), you can transfer the zip file to the Field Data Folder: http://supportcentral.ge.com/products/sup_products.asp?prod_id=264489 Copyright 2020 Baker Hughes Company. All rights reserved. Page 211 of 277...

  • Page 212: Apollo Applications

    8.1.1 Equipment Needed Table 45: Equipment Part Part Number Apollo HMI 197144 Apollo I/O, ESP DSI Panel 197207 8.1.2 Electrical Wiring For Switchboard Applications refer to Drawing 810624. Copyright 2020 Baker Hughes Company. All rights reserved. Page 212 of 277...
  • Page 213 Apollo I/O Board (8) SHIELD-Jumper (7) to (8) Current Transformer CT A+ Apollo I/O Board (9) CT A+ Current Transformer CT A- Apollo I/O Board (10) CT A- Copyright 2020 Baker Hughes Company. All rights reserved. Page 213 of 277...

  • Page 214: Esp Dsi

    (UNDERLOAD OUTPUT) (Optional) Underload Pilot Light Apollo I/O Board (35) Digital I/O 9 Neutral [Amber] (UNDERLOAD OUTPUT) (Optional) Hand Switch Apollo I/O Board (20) Digital I/O 1 (HAND INPUT) Copyright 2020 Baker Hughes Company. All rights reserved. Page 214 of 277...

  • Page 215: Configuration

    Section 5.22 Load a Template, page 185. Perform basic setup sequence as described in Section 4: Basic Setup Sequence, page The drive specific parameters will not be available in the Switchboard template. Copyright 2020 Baker Hughes Company. All rights reserved. Page 215 of 277...

  • Page 216: Vector Vii / Vector Plus Esp Application

    Apollo HMI J21-1 Ground Apollo I/O Board J106-6 (+24 Vdc) Apollo HMI J25-6 (+24 Vdc) Apollo I/O Board J106-5 (GND) Apollo HMI J25-5 (GND) Cable Shield Apollo HMI J25-4 (SHIELD) Copyright 2020 Baker Hughes Company. All rights reserved. Page 216 of 277...
  • Page 217 PT AC/AB Neutral Apollo I/O Board (17) PTAC N PT AC/AB Neutral Apollo I/O Board (18) PTAC N ESP DSI J204-6 (+24 Vdc) Apollo I/O Board J108-6 (+24 Vdc) Copyright 2020 Baker Hughes Company. All rights reserved. Page 217 of 277...

  • Page 218: Configuration

    Apollo HMI (only if upgrading from 810283 (810286 if stainless steel) old “Blue Box” HMI) Apollo I/O, ESP DSI Panel 197207 (if adding full panel with I/O and ESP DSI boards) Copyright 2020 Baker Hughes Company. All rights reserved. Page 218 of 277...

  • Page 219: Electrical Wiring Table

    Apollo I/O Board J106-3 (B) Apollo HMI J25-2 (A) Apollo I/O Board J106-2 (A) Backspin Probe A+ Apollo I/O Board (1) PRB A+ Backspin Probe B+ Apollo I/O Board (2) PRB B+ Copyright 2020 Baker Hughes Company. All rights reserved. Page 219 of 277...

  • Page 220: Configuration

    Section 4: Basic Setup Sequence, page 85 and Vector VII/Vector Plus ESP Application for SPS systems, run the SPS Setup wizard (see Section 5.24 SPS Setup, page 187). Copyright 2020 Baker Hughes Company. All rights reserved. Page 220 of 277...

  • Page 221: Apollo Motor Overload Protection

    OverCurrent in the Apollo system and protects the motor from heat damage by monitoring motor current using a simple thresholding algorithm. The parameters for setting up the overcurrent protection are accessible by selecting Motor OverCurrent in Figure 192: Motor Overload Setup Menu–Screen 2, page 221. Copyright 2020 Baker Hughes Company. All rights reserved. Page 221 of 277...

  • Page 222: I2T Motor Overload Algorithm

    The graph above shows the time it takes for the system to progress from normal running to an overload as a function of 2 factors: • Amount of overload: The higher the overload, the faster the system will shut down. Copyright 2020 Baker Hughes Company. All rights reserved. Page 222 of 277...

  • Page 223: Advantages Of The I2T Motor Overload Algorithm

    In a fixed threshold/time delay algorithm, the timer is reset each time the load drops below the overload value. This could allow a system to run in overload indefinitely and damage the motor. See Figure 194: Apollo Overload Simulator, page 223. Copyright 2020 Baker Hughes Company. All rights reserved. Page 223 of 277...
  • Page 224 The screenshot above simulates a motor that starts at 110% of the motor overload threshold and then the load linearly decreases to 95% of the overload threshold in 5 minutes. Copyright 2020 Baker Hughes Company. All rights reserved. Page 224 of 277...

  • Page 225: How Overload Affects Time To Overload

    Figure 195: 125% of Overload Threshold (Left), 250% of Overload Threshold (Right) Left image illustrates loading at 125% of overload threshold. Right illustrates 250%. Screenshots of Apollo Overload Simulator showing how overload affects time to overload. Copyright 2020 Baker Hughes Company. All rights reserved. Page 225 of 277...

  • Page 226: Trigger Definition

    Examples of Triggers: • Tank Level High Trigger-Starts motor if a tank level exceeds the trigger limit (sometimes referred to as setpoint or threshold). Copyright 2020 Baker Hughes Company. All rights reserved. Page 226 of 277...

  • Page 227: Basic Trigger Settings

    15 characters. Trigger Type The type of trigger. The Trigger Type determines the condition that causes the trigger to be activated (SET). The Trigger Types are described below. Copyright 2020 Baker Hughes Company. All rights reserved. Page 227 of 277...

  • Page 228: Trigger States

    Options are Starts when Set (the restart countdown begins when the trigger transitions to the set state) and Starts when Clear (the restart countdown begins when the trigger transitions to the clear state). Copyright 2020 Baker Hughes Company. All rights reserved. Page 228 of 277...

  • Page 229: Trigger Types (Basic)

    Navigate to the Trigger Info screen to trace back to the channel or trigger that is not yet initialized. Copyright 2020 Baker Hughes Company. All rights reserved. Page 229 of 277...
  • Page 230 All conditions have been met and the trigger is active (set). Text colors are only as listed when the Apollo Color Scheme is set to “Color on Black”. Copyright 2020 Baker Hughes Company. All rights reserved. Page 230 of 277...

  • Page 231: Trigger Actions (Basic)

    Text colors are only as listed when the Apollo Color Scheme is set to “Color on Black”. 10.6 Enable States Enable States can only be selected on the Trigger Edit screen (Advanced Access required). Copyright 2020 Baker Hughes Company. All rights reserved. Page 231 of 277...

  • Page 232: Trigger Screens

    Shown as logged in at Level 2. Trigger parameters that can be edited from this screen are: • Trigger Limit • Trigger Action • Enable Delay • Trip Delay • Restarts Allowed Copyright 2020 Baker Hughes Company. All rights reserved. Page 232 of 277...

  • Page 233: Edit Trigger-Screen 3

    • No Log on Clear – check this box if you don’t wish for the trigger to be logged when it transitions from Set to Clear. • Restart Delay • Restart Delay Start • Trip Delay (Set) • Trip Delay (Clear) Copyright 2020 Baker Hughes Company. All rights reserved. Page 233 of 277...

  • Page 234: Trigger Types (Full List)

    These types are automatically selected when the user executes the “Add a Trigger” function from the Channel Info screen. “Advanced” Trigger Types should not be used without direction from engineering or until advanced training courses are completed. Copyright 2020 Baker Hughes Company. All rights reserved. Page 234 of 277...

  • Page 235: Trigger Types (Full List)

    OR (block from 1 to 2) Activates when the logical or of all the triggers between Source 1 and Source 2 is TRUE. (Advanced) Only use advanced trigger types under direction from engineering! Copyright 2020 Baker Hughes Company. All rights reserved. Page 235 of 277...

  • Page 236: Trigger Actions (Full List)

    (derived) triggers. Dark Purple Log Only The trigger has no effect on the motor control state machine but is (Basic) logged in the Even Log. Copyright 2020 Baker Hughes Company. All rights reserved. Page 236 of 277...
  • Page 237 The trigger will cause the motor control to transition to Run Mode (Advanced) Go to Run Mode 2 Dark Green The trigger will cause the motor control to transition to Run Mode (Advanced) Copyright 2020 Baker Hughes Company. All rights reserved. Page 237 of 277...
  • Page 238 Clear Latches Dark Green The trigger when set will clear all “Latched Logic” triggers. Note (Advanced) that the Clear Latches trigger has no effect on the motor control. Copyright 2020 Baker Hughes Company. All rights reserved. Page 238 of 277...

  • Page 239: Special Triggers

    SG Comm Fail Com Failure with DH Tool Surface System Drive Comm Fail Com Failure with Drive Chassis EIO 2 Comm Fail Com Failure with IO board #2 Copyright 2020 Baker Hughes Company. All rights reserved. Page 239 of 277...
  • Page 240 Cold Start The System was restarted with Event Logs and History erased. Any Fault A fault caused the motor to be stopped. Latched until cleared. Copyright 2020 Baker Hughes Company. All rights reserved. Page 240 of 277...

  • Page 241: Motor Control State Triggers

    [Wait4Restart] Motor is stopped, counting down to automatically restart. Checking for any “Pre-start [Prepare2Start] hold” triggers. See Note 2. [Starting] Motor has been commanded to start. Copyright 2020 Baker Hughes Company. All rights reserved. Page 241 of 277...

  • Page 242: Pump Curves

    60 Hz. The pump curve shown below is from page 56 of the GE Oil & Gas Artificial Lift 2013 Product Catalog. Copyright 2020 Baker Hughes Company. All rights reserved. Page 242 of 277...

  • Page 243: Pump Curve Terminology

    Figure 200: Pump Curve Pump curves are published for each pump stage sold by Baker Hughes. They are published in the BH Product Catalog and maintained in Solutions Sizing Software. Applications engineers utilize these pump curves along with customer production requirements, fluid, and reservoir data to select the proper ESP or Surface Pumping System.

  • Page 244: Apollo Pump Curve

    11.2 Apollo Pump Curve The picture Figure 201: Apollo Pump Curve Labeled, page 244 shows the Apollo pump curve with each part labeled. Copyright 2020 Baker Hughes Company. All rights reserved. Page 244 of 277...

  • Page 245: Apollo Pump Curve Labeled

    The Pump Curve’s thrust limits can also be seen in the Diff. Press. Meter on the Home Screen. The red regions are outside the operating range of the pump. Copyright 2020 Baker Hughes Company. All rights reserved. Page 245 of 277...

  • Page 246: How Apollo Uses The Pump Curve To Protect The Pump

    • Up-Thrust Alarm/Fault Detection – Apollo monitors the pump operation for excessive up-thrust. Limits for both Alarms (creates an Event in the Event Log/can be programmed to signal a digital output) and Faults (Faults the system) are monitored. Copyright 2020 Baker Hughes Company. All rights reserved. Page 246 of 277...

  • Page 247: Setting Up The Pump Curve

    – Oil Specific Gravity – Well Fluid Viscosity – Viscosity Method ◆ Options are Viscosity Compensation Disabled, Pump Curve Interpolation Method, Hydraulic Institute Method. – Flow Adjustment Factor Copyright 2020 Baker Hughes Company. All rights reserved. Page 247 of 277...

  • Page 248: Setup Pump Curve Wizard

    Curve Setup Menu, page 248. See the wizard information above for details on the parameters. Pump Thrust Limits are adjusted by selecting the Pump Thrust Limits option on this screen. Copyright 2020 Baker Hughes Company. All rights reserved. Page 248 of 277...

  • Page 249: Pump Curve Setup Menu

    • Downthrust Fault % and Downthrust Alarm % are set as a % of the range between the pump BEP and the bottom of the operational range. • Each fault/alarm has a trip delay. Set the value to be the time to tolerate the condition before alarming/faulting. Copyright 2020 Baker Hughes Company. All rights reserved. Page 249 of 277...

  • Page 250: Pump Curve Screen

    Home Screen-> Data -> Pump Curve Screen. The Pump Curve screen will not appear in the list of data screens until after the Setup Pump Curve wizard has been executed. Copyright 2020 Baker Hughes Company. All rights reserved. Page 250 of 277...

  • Page 251: Pump Thrust Screen

    50 Hz. As the drive frequency settles, the Valve PID adjusts the (simulated) choke valve to move the pump performance to the best efficiency point. Copyright 2020 Baker Hughes Company. All rights reserved. Page 251 of 277...

  • Page 252: Updating Pump Database

    Insert the USB Flash drive into the Apollo system. The USB Menu will appear. Use the right arrow button to advance to the second screen of the USB Menu. Use the up and down arrow buttons to highlight “Update Pump Database” and press the Select function button. Copyright 2020 Baker Hughes Company. All rights reserved. Page 252 of 277...

  • Page 253: Creating A Custom Pump

    11.8 Creating a Custom Pump The Custom Pump Spreadsheet (CustomPump.xls) allows a user to add a new pump to Apollo’s list of pumps. Two possible reasons to do this include: Copyright 2020 Baker Hughes Company. All rights reserved. Page 253 of 277...

  • Page 254: Custom Pump Data Entry

    2. Click the “Create Custom Pump” button 3. On the resulting dialog, click the “Enter Pump Test Data” button 4. Enter the test data. See Figure 211: Custom Pump Data Entry, page 254. Copyright 2020 Baker Hughes Company. All rights reserved. Page 254 of 277...
  • Page 255 6. Make any changes desired. Click the “Update Graph” button and review the pump curve. 7. Click the “Create Pump File”. Enter the name of the file as desired. Copyright 2020 Baker Hughes Company. All rights reserved. Page 255 of 277...

  • Page 256: Installing/Selecting A Custom Pump On Apollo

    • Select the filename of the new pump. • Press the Select function button. Power the Apollo system off and back on again to make the new pump available. Copyright 2020 Baker Hughes Company. All rights reserved. Page 256 of 277...
  • Page 257 • Navigate to the Pump Curve Setup menu. Home Screen-> Settings-> Menu-> Other Initial Setup-> Right Arrow-> Pump Curve Setup • Highlight Select Pump and press the Select function button. Figure 215: Selecting New Pump Screen Copyright 2020 Baker Hughes Company. All rights reserved. Page 257 of 277...
  • Page 258 The Serial number of any custom pumps that have been installed will appear. Highlight the desired pump and press the Select function button. Figure 217: Final Custom Pump Screen The custom pump has been selected. Copyright 2020 Baker Hughes Company. All rights reserved. Page 258 of 277...

  • Page 259: Appendix A-Full Installation Of Apollo Software

    You will need the Apollo software installed on a USB flash drive to complete this procedure. 1. Power the system off. 2. Insert the USB flash drive containing the Apollo software. 3. Power on the system. Copyright 2020 Baker Hughes Company. All rights reserved. Page 259 of 277...

  • Page 260: Load A Template (If Required)

    Skip this section if Apollo is being used with a Vector VII or Vector Plus drive. 1. Navigate to the second page of the Main Menu. Settings-> Menu-> Right Arrow -> Load a New Template The Select Template screen appears. Copyright 2020 Baker Hughes Company. All rights reserved. Page 260 of 277...
  • Page 261 3. Press the YES function button when prompted with “Overwrite Configuration?”. 4. The screen at right appears. Press the YES function button. Wait until the Apollo system reboots. Copyright 2020 Baker Hughes Company. All rights reserved. Page 261 of 277...

  • Page 262: Reset Drive To Defaults (If Required)

    Communications between the Apollo software and the drive chassis must be established before this procedure is run. Ensure that the drive state in the upper left corner of the Home Screen is not “No Drive Comm”. Copyright 2020 Baker Hughes Company. All rights reserved. Page 262 of 277...

  • Page 263: Main Menu

    2. Highlight the RstDrv2Defaults option. 3. Press the Select function button. Figure 224: Main Menu Drive Settings 4. Use the Right Arrow button to change the value to True. Copyright 2020 Baker Hughes Company. All rights reserved. Page 263 of 277...

  • Page 264: System Setup And Operation

    2. Install the Version 3 Apollo software by inserting the USB flash drive used in Step 1, page 263. a. Select the “Load Configuration” option… select the configuration saved off earlier. b. Press F3 Settings and the following will be displayed: Copyright 2020 Baker Hughes Company. All rights reserved. Page 264 of 277...

  • Page 265: Usb Menu

    When the Wizard is complete, you will need to press the Home button to redraw the Home Screen. 13 Appendix B 13.1 USB Menu When the Apollo System detects a USB Flash Drive, the following screen is displayed: Copyright 2020 Baker Hughes Company. All rights reserved. Page 265 of 277...

  • Page 266: Usb Menu

    Figure 227: USB Menu Copyright 2020 Baker Hughes Company. All rights reserved. Page 266 of 277...
  • Page 268 See details below on how to specify the time period. The Event Text file can be viewed using any text editor (like Notepad or Word). Copyright 2020 Baker Hughes Company. All rights reserved. Page 266 of 277...
  • Page 269 The default Modbus map does not apply if a Custom Modbus map has been installed or selected. The Modbus Map file can be viewed using any text editor (like Notepad or Word). Copyright 2020 Baker Hughes Company. All rights reserved. Page 267 of 277...
  • Page 270 Drive Manuals are stored within the Apollo filesystem. Select this function to copy manuals to your flash drive. The manuals are copied into the root folder of your flash drive. Copyright 2020 Baker Hughes Company. All rights reserved. Page 268 of 277...
  • Page 271 The Install Modbus Map function allows a user to install a new Modbus remapping file onto an Apollo system when one is needed. Modbus remapping files are binary and cannot be viewed. Copyright 2020 Baker Hughes Company. All rights reserved. Page 269 of 277...
  • Page 272 Other Initial Setup menu. New wizards will be distributed via the Drives & Controls Product Support page on Support Central. Copyright 2020 Baker Hughes Company. All rights reserved. Page 270 of 277...
  • Page 273 (Excel, Word). Note that both of these functions require the user to provide additional data as shown in Figure 229: Historical Data Text File Setup , page 272. Copyright 2020 Baker Hughes Company. All rights reserved. Page 271 of 277...

  • Page 274: Historical Data Text File Setup Screen

    • Set the Start Time and Data and the EndTime and Date to match the time period of the data you wish to export. Set the data interval as desired. • Set any other fields if necessary. • Press the Save function button to export the data. Copyright 2020 Baker Hughes Company. All rights reserved. Page 272 of 277...

  • Page 275: Event Log Text File Setup Screen

    • Press the Save function button to export the data. Remove the USB Flash Drive when all necessary functions have been executed. The menu will be automatically removed. Copyright 2020 Baker Hughes Company. All rights reserved. Page 273 of 277...
  • Page 277 Index 129112............... 197705 .............. 28 197349 .............. 28 800638 .............. 28 197350 .............. 28 810280 .............. 28 197351 .............. 29...

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