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B&R Automation PC 620 Manuals
Manuals and User Guides for B&R Automation PC 620. We have
1
B&R Automation PC 620 manual available for free PDF download: User Manual
B&R Automation PC 620 User Manual (594 pages)
with 945GME N270 CPU board
Brand:
B&R
| Category:
Controller
| Size: 36.37 MB
Table of Contents
Table of Contents
7
Chapter 1: General Information
21
Manual History
21
Safety Notices
22
Intended Use
22
Protection against Electrostatic Discharges
22
Packaging
22
Guidelines for Proper ESD Handling
22
Policy and Procedures
23
Transport and Storage
23
Installation
23
Operation
24
Protection against Touching Electrical Parts
24
Environmental Conditions - Dust, Humidity, Aggressive Gases
24
Programs, Viruses, and Dangerous Programs
25
Environmentally-Friendly Disposal
25
Separation of Materials
25
Organization of Safety Notices
26
Directives
26
Model Numbers
27
System Units
27
X945 CPU Boards
28
Heat Sink
28
Main Memory
28
Drives
28
Interface Options
29
Fan Kits
29
AP Link Cards
30
Accessories
30
Supply Voltage Connectors
30
X2X and CAN Plugs
30
Batteries
30
Compactflash Cards
30
USB Flash Drives
31
Cables
31
UPS Module + Accessories
33
PCI Ethernet Cards
33
Miscellaneous
33
Software
35
Typical Topologies
36
APC620 Embedded for Central Control and Visualization
36
APC620 as Visualization Device
37
Chapter 2: Technical Data
39
Introduction
39
Features
40
Structure / Configuration APC620 with 1, 2, 3 and 5 PCI Slots
41
Selection Guide - Basic System
42
Selection Guide - Optional Components
43
Structure / Configuration APC620 Embedded
45
Entire Device
46
APC620, 1 PCI Slot Variant
46
Interfaces
46
Technical Data
48
Dimensions
51
APC620, 2 PCI Slot Variant
52
Interfaces
52
Technical Data
54
Dimensions
57
APC620, 3 PCI Slot Variant
58
Interfaces
58
Technical Data
60
Dimensions
62
APC620, 5 PCI Slot Variant
63
Interfaces
63
Technical Data
65
Dimensions
68
APC620 Embedded Variant
69
Interfaces
69
Technical Data
71
Dimensions
74
Ambient Temperatures for Systems with X945 CPU Board
75
Maximum Ambient Temperature
76
Minimum Ambient Temperature
77
How Do You Determine the Maximum Ambient Temperature
77
Temperature Monitoring
78
Power Management APC620 System Unit with 1 PCI Slot
79
Supply Voltage for the 5PC600.SX01-00 Revision >= I0
79
Power Calculation with 5PC600.SX01-00 Revision >= I0
80
Supply Voltage for the 5PC600.SX01-00 Revision < I0
81
Power Calculation with 5PC600.SX01-00 Revision < I0
82
Power Management APC620 System Units with 2 PCI Slots
83
Supply Voltage for the 5PC600.SX02-00 Revision >= H0 and 5PC600.SX02-01 Revision >= K0)
83
Power Calculation with 5PC600.SX02-00 Revision >= H0
84
Power Calculation with 5PC600.SX02-01 Revision >= K0
85
Supply Voltage for the 5PC600.SX02-00 Revision < H0 and 5PC600.SX02-01 Revision < K0
86
Power Calculation with 5PC600.SX02-00 Revision < H0
87
Power Calculation with 5PC600.SX02-01 Revision < K0
88
Power Management APC620 System Unit with 3 PCI Slots
89
5PC600.SF03-00 Supply Voltage
89
Power Calculation with System Unit 5PC600.SF03-00
90
Power Management APC620 System Units with 5 PCI Slots
91
Supply Voltage for the 5PC600.SX05-00 (Revision >= H0) and 5PC600.SX05-01
91
(Revision >= H0)
91
Power Calculation with System Unit 5PC600.SX05-00 (Revision >= H0)
93
Power Calculation with System Unit 5PC600.SX05-01 (Revision >= H0)
94
Supply Voltage for the 5PC600.SX05-00 (Revision < H0) and 5PC600.SX05-01
95
(Revision <= H0)
95
Power Calculation with System Unit 5PC600.SX05-05 Revision < H0
97
Power Calculation with System Unit 5PC600.SX05-01 Revision < H0
99
Power Management for the APC620 Embedded System Unit
100
Supply Voltage for the 5PC600.SE00-00, 5PC600.SE00-01 and 5PC600.SE00-02
100
Humidity Specifications
101
Device Interfaces
102
Serial Interface COM1
104
Serial Interface COM2
105
X2X (Only APC620 Embedded)
106
CAN (Only APC620 Embedded)
106
CAN Node Number (Only APC620 Embedded)
107
CAN Terminating Switch / LED (Only APC620 Embedded)
107
Status Leds CAN / X2X (Only APC620 Embedded)
108
POWERLINK (Only APC620 Embedded)
108
POWERLINK Station Number (Only APC620 Embedded)
110
Ethernet Connection ETH (Only APC620 Embedded)
110
Ethernet Connection ETH1
111
Ethernet Connection ETH2
113
USB Port
114
USB Connection (Only APC620 Embedded)
115
VDC Supply Voltage
116
Monitor / Panel Connection
119
MIC, Line in and Line out Ports
125
Add-On Interface Slot
126
Add-On UPS Module Slot
127
AP Link Slot
128
PCI Slots
128
Status Leds
131
Status Leds Power, CF, Link (Only APC620 Embedded)
132
Compactflash Slot (CF1)
133
Hard Disk / Compactflash Slot (HDD/CF2)
134
Compactflash Slots (Only APC620 Embedded)
136
Power Button
137
Reset Button
137
PS/2 Keyboard/Mouse
138
Battery
139
Hardware Security Key
141
Slide-In Slot 1 Drive Slot
142
Slide-In Slot 2 Drive Slot
143
Serial Number Sticker
143
Block Diagram
146
Entire Device with System Unit 5PC600.SX01-00
146
Entire Device with System Unit 5PC600.SX02-00
147
Entire Device with System Unit 5PC600.SX02-01
148
Entire Device with System Unit 5PC600.SF03-00
149
Entire Device with System Unit 5PC600.SX05-00
150
Entire Device with System Unit 5PC600.SX05-01
151
Entire Device with System Unit 5PC600.SE00-00
152
Entire Device with System Unit 5PC600.SE00-01
153
Entire Device with System Unit 5PC600.SE00-02
154
Individual Components
155
System Units
155
APC620 with 1, 2, 3 and 5 PCI Slots
155
APC620 Embedded Variations
157
X945 CPU Board
160
Heat Sink
162
Main Memory
163
Technical Data
163
Drives
164
Add-On Hard Disk 40 GB 24X7 ET - 5AC600.HDDI-05
164
Add-On Hard Disk 80 GB 24X7 ET - 5AC600.HDDI-06
167
Add-On Compactflash Slot - 5AC600.CFSI-00
170
Slide-In USB FDD - 5AC600.FDDS-00
171
RAID System
174
PCI SATA RAID 2 X 160 GB 24X7 ET - 5ACPCI.RAIC-03
175
Replacement SATA HDD 160 GB - 5ACPCI.RAIC-04
180
Interface Options
183
Add-On CAN Interface - 5AC600.CANI-00
183
Add-On RS232/422/485 Interface - 5AC600.485I-00
187
Fan Kits
191
Fan Kit 1 PCI - 5PC600.FA01-00
191
Fan Kit 2 PCI - 5PC600.FA02-00
192
Fan Kit 3PCI - 5PC600.FA03-00
194
Fan Kit 5 PCI - 5PC600.FA05-00
195
AP Link Cards
197
AP Link SDL Transmitter - 5AC600.SDL0-00
197
Chapter 3: Commissioning
203
Installation
203
Important Mounting Information
203
Drilling Templates
204
Mounting Orientation
207
Standard Mounting
207
Optional Mounting Orientations
209
Cable Connections
213
Ethernet Cable Lengths for ETH1
213
Grounding Concept
214
Connection Examples
215
Selecting the Display Units
216
One Automation Panel 900 Via DVI (Onboard)
217
Basic System Requirements
217
Link Modules
217
Cables
218
Possible Automation Panel Units, Resolutions und Segment Lengths
218
BIOS Settings
218
Windows Graphics Driver Settings
219
Windows Touch Screen Driver Settings
219
An Automation Panel 900 Via SDL (Onboard)
220
Basic System Requirements
220
Link Modules
220
Cables
221
BIOS Settings
223
Windows Graphics Driver Settings
223
Windows Touch Screen Driver Settings
223
An Automation Panel 800 Via SDL (Onboard)
224
Basic System Requirements
224
Cables
224
BIOS Settings
226
Windows Graphics Driver Settings
226
Windows Touch Screen Driver Settings
226
An AP900 and an AP800 Via SDL (Onboard)
227
Basic System Requirements
227
Cables
227
BIOS Settings
229
Windows Graphics Driver Settings
229
Windows Touch Screen Driver Settings
229
Four Automation Panel 900 Units Via SDL (Onboard)
230
Basic System Requirements
230
Link Modules
231
Cables
231
BIOS Settings
233
Windows Graphics Driver Settings
233
Windows Touch Screen Driver Settings
234
One Automation Panel 900 Unit Via SDL (AP Link)
235
Basic System Requirements
235
Link Modules
235
Cables
236
BIOS Settings
238
Windows Graphics Driver Settings
238
Windows Touch Screen Driver Settings
238
Four Automation Panel 900 Units Via SDL (AP Link)
239
Basic System Requirements
239
Link Modules
240
Cables
240
BIOS Settings
242
Windows Graphics Driver Settings
242
Windows Touch Screen Driver Settings
242
Four Automation Panel 900 Units Via SDL (AP Link) and RGB (Onboard)
243
Basic System Requirements
244
Link Modules
244
Cables
244
BIOS Settings
246
Windows Graphics Driver Settings
247
Windows Touch Screen Driver Settings
247
Three AP900 Units and One AP800 Via SDL (AP Link) and RGB (Onboard)
248
Basic System Requirements
249
Link Modules
249
Cables
249
BIOS Settings
251
Windows Graphics Driver Settings
251
Windows Touch Screen Driver Settings
251
Internal Numbering of Extension Units in AP800 Devices
252
Configuration of a SATA RAID Array
253
Create RAID Set
254
Create RAID Set - Striped
255
Create RAID Set - Mirrored
256
Delete RAID Set
257
Rebuild Mirrored Set
258
Resolve Conflicts
259
Low Level Format
260
Connection of USB Peripheral Devices
261
Local on the APC620
261
Remote Connection to Automation Panel 900 Via DVI
262
Remote Connection to Automation Panel 800/900 Via SDL
263
Known Problems / Issues
264
Chapter 4: Software
265
BIOS Options
265
General Information
265
BIOS Setup and Boot Procedure
265
BIOS Setup Keys
266
Main
268
Advanced
269
ACPI Configuration
271
PCI Configuration
273
Graphics Configuration
277
CPU Configuration
279
Chipset Configuration
281
I/O Interface Configuration
282
Clock Configuration
284
IDE Configuration
285
USB Configuration
291
Keyboard/Mouse Configuration
293
Remote Access Configuration
294
CPU Board Monitor
296
Main Board/Panel Features
297
Boot
303
Security
305
Hard Disk Security User Password
307
Hard Disk Security Master Password
308
Power
309
Exit
311
BIOS Default Settings
312
Main
313
Advanced
313
Boot
320
Security
321
Power
321
BIOS Error Signals (Beep Codes)
323
Bios X945
323
Distribution of Resources
324
RAM Address Assignment
324
DMA Channel Assignment
324
I/O Address Assignment
325
Interrupt Assignments in PCI Mode
326
Interrupt Assignments in APIC Mode
327
Inter-IC (I²C) Bus
329
System Management (SM) Bus
329
Upgrade Information
330
BIOS Upgrade
330
What Information Do I Need
330
Upgrade BIOS for X945
333
Windows XP Embedded and BIOS Upgrade
334
Upgrade the Firmware
335
Procedure
335
Possible Upgrade Problems and Version Dependencies
338
Creating an MS-DOS Boot Diskette in Windows XP
340
Creating a Bootable USB Flash Drive for B&R Upgrade Files
341
Requirements
342
Procedure
342
Where Do I Get MS-DOS
343
Creating a Bootable Compactflash Card for B&R Upgrade Files
344
Requirements
344
Procedure
344
Where Do I Get MS-DOS
345
Upgrade Problems
345
Location of the DIP Switch in APC620 System Units
346
Automation PC 620 with Automation Runtime
347
General Information
347
Support for Automation PC 620 Embedded
347
Ar010
347
Ar106
347
Support for the Automation PC 620 with 5PC600.X945-00 CPU Board
347
Selection of Devices
348
Visual Components Graphic Engine Support
348
Automation PC 620 with MS-DOS
349
Known Problems
349
Automation PC 620 with Windows XP Professional
351
Installation
351
Faq
352
Graphics Drivers
353
Installing the Graphics Driver for X945 CPU Boards
354
Graphics Settings for Extended Desktop
355
Graphics Settings for Dual Display Clone
357
Touch Screen Driver
359
Installation for Extended Desktop
359
Installation for Dual Display Clone
361
Faq
363
Audio Driver
363
Installation
363
Network Driver
364
Installation ETH1
364
Installation ETH2
364
Automation PC 620 Embedded
364
Automation PC 620 with Windows XP Embedded
365
General Information
365
Features with FP2007 (Feature Pack 2007)
365
Installation
366
Graphics Drivers
366
Touch Screen Driver
366
Audio Driver
367
After a BIOS Upgrade
367
Network Driver
367
Faq
367
Why Does the B&R Device Restart When Shutdown
367
Automation PC 620 with Windows Embedded Standard 2009
368
General Information
368
Features with WES2009 (Windows Embedded Standard 2009)
369
Installation
370
Drivers
370
Touch Screen Driver
370
Automation PC 620 with Windows CE
371
General Information
371
Windows CE 6.0 Features
371
Requirements
372
Installation
372
B&R Embedded os Installer
372
B&R Automation Device Interface (ADI) Driver - Control Center
373
Features
374
Installation
375
SDL Equalizer Setting
376
UPS Configuration
376
Installing the UPS Service for the B&R APC Add-On UPS
377
Displaying UPS Status Values
378
Changing UPS Battery Settings
379
Updating UPS Battery Settings
380
Saving UPS Battery Settings
382
Configuring UPS System Settings
382
Changing Additional UPS Settings
384
Procedure Following Power Failure
386
Chapter 5: Standards and Certifications
387
Applicable European Directives
387
Overview of Standards
387
Emission Requirements (Emission)
389
Network-Related Emissions
390
Emissions, Electromagnetic Emissions
391
Requirements for Immunity to Disturbances (Immunity)
392
Electrostatic Discharge (ESD)
393
High-Frequency Electromagnetic Fields (HF Field)
393
High-Speed Transient Electrical Disturbances (Burst)
394
Surges (Surge)
394
Conducted Disturbances
394
Magnetic Fields with Electrical Frequencies
395
Voltage Dips, Fluctuations and Short-Term Interruptions
396
Damped Vibration
396
Mechanical Conditions
397
Vibration Operation
397
Vibration During Transport (Packaged)
398
Shock During Operation
398
Shock During Transport (Packaged)
398
Toppling
398
Free Fall (Packaged)
399
Climate Conditions
400
Worst Case Operation
400
Dry Heat
400
Dry Cold
400
Large Temperature Fluctuations
401
Temperature Fluctuations in Operation
401
Humid Heat, Cyclic
401
Humid Heat, Constant (Storage)
401
Safety
402
Ground Resistance
403
Insulation Resistance
403
High Voltage
404
Residual Voltage
404
Leakage Current
404
Overload
405
Defective Component
405
Voltage Range
405
Other Tests
406
Protection Type
406
Degree of Pollution
406
SDL Flex Cable - Test Description
407
Torsion
407
Test Structure
407
Test Conditions
407
Individual Tests
407
Cable Drag Chain
408
Test Structure
408
Test Conditions
408
Individual Tests
408
International Certifications
409
Chapter 6: Accessories
411
Overview
411
Supply Voltage Connector (TB103 3-Pin)
415
General Information
415
Order Data
415
Technical Data
415
X2X and CAN Plugs (4-Pin)
417
General Information
417
Order Data
417
Technical Data
417
Replacement CMOS Batteries
418
Order Data
418
Technical Data
418
Interface Covers 5AC600.ICOV-00
420
Order Data
420
Contents of Delivery
420
DVI - Monitor Adapter 5AC900.1000-00
421
Order Data
421
Compactflash Cards 5Cfcrd.XXXX-04
422
General Information
422
Order Data
422
Technical Data
423
Temperature Humidity Diagram
425
Dimensions
425
Benchmark
426
Compactflash Cards - 5Cfcrd.XXXX-03
427
General Information
427
Order Data
427
Technical Data
428
Temperature Humidity Diagram
430
Dimensions
430
USB Media Drive - 5MD900.USB2-01
431
Features
431
Technical Data
432
Dimensions
434
Dimensions with
435
Contents of Delivery
435
Interfaces
435
Installation
436
Mounting Orientation
436
Front Cover 5A5003.03 for the USB Media Drive
436
Technical Data
436
Dimensions
437
Installation
437
USB Flash Drive
438
General Information
438
Order Data
438
Technical Data - 5MMUSB.2048-00
439
Temperature Humidity Diagram
440
Technical Data - 5MMUSB.2048-01
441
Temperature Humidity Diagram
442
HMI Drivers & Utilities DVD 5SWHMI.0000-00
443
Cables
446
APC620 Internal Supply Cable 5CAMSC.0001-00
446
Order Data
446
Technical Data
446
DVI Cable 5Cadvi.0Xxx-00
447
Order Data
447
Technical Data
448
Flex Radius Specification
448
Cable Specifications
449
SDL Cable 5Casdl.0Xxx-00
450
Order Data
450
Technical Data
451
Flex Radius Specification
451
Cable Specifications
452
SDL Cable with 45° Plug 5Casdl.0Xxx-01
452
Order Data
453
Technical Data
454
Flex Radius Specification
454
Cable Specifications
455
SDL Flex Cable 5Casdl.0Xxx-03
456
Order Data
456
Technical Data
457
Flex Radius Specification
458
Dimensions
458
Structure
459
Cable Specifications
460
SDL Flex Cable with Extender 5Casdl.0X00-13
461
Order Data
461
Technical Data
462
Flex Radius Specification
463
Dimensions
463
Cable Connection
464
Cable Specifications
465
RS232 Cable 9A0014-XX
466
Order Data
466
Technical Data
466
Cable Specifications
467
USB Cable 5Causb.00Xx-00
468
Order Data
468
Technical Data
468
Cable Specifications
469
Uninterruptible Power Supply
470
Order Data
471
Features
471
Requirements
471
Individual Components
474
Add-On UPS Module 5AC600.UPSI-00
474
Battery Unit 5AC600.UPSB-00
476
UPS Connection Cable
480
External UPS
481
General Information
481
Order Data
482
PCI Ethernet Cards
483
PCI Ethernet Card 10/100 - 5ACPCI.ETH1-01
483
Technical Data
483
Driver Support
484
Dimensions
484
PCI Ethernet Card 10/100 - 5ACPCI.ETH3-01
485
Technical Data
485
Driver Support
486
Dimensions
486
Replacement Fan
487
SRAM Module - 5AC600.SRAM-00
488
Technical Data
488
Driver Support
489
Installation
490
Power Supplies
491
Model Numbers and Brief Technical Overview
492
Single-Phase Power Supplies
492
Three-Phase Power Supplies
492
Chapter 7: Maintenance / Servicing
493
Changing the Battery
493
Battery Status Evaluation
494
Procedure
494
Fan Kit Installation and Replacement
496
Procedure for APC620 with 1 PCI Slot
496
Procedure for APC620 with 2 PCI Slot
499
Procedure for APC620 with 3 PCI Slot
502
Procedure for APC620 with 5 PCI Slot
506
Slide-In Drive - Installation and Exchange
511
Installation Procedure
511
Exchange Procedure
512
Installing the UPS Module
514
Automation PC 620 Without Add-On Interface Module
514
APC620, 1 PCI Slot
514
APC620, 2 PCI Slot
517
APC620, 5 PCI Slot
520
Automation PC 620 with Add-On Interface Module
523
APC620, 1 PCI Slot
523
APC620, 2 PCI Slot
525
APC620, 5 PCI Slot
528
Mounting the Side Cover
531
APC620 with 1 PCI Slot
531
APC620 with 2 PCI Slot
532
APC620 with 3 PCI Slot
533
APC620 with 5 PCI Slot
534
Exchanging a PCI SATA RAID Hard Disk
535
Replacing the
537
Variation a - Front Cover Screwed-In
537
Variation B - Front Cover Attached Without Screws
539
Appendix A
541
Temperature Sensor Locations
541
Connection of an External Device to the Main Board
542
Maintenance Controller Extended (MTCX)
544
SDL Timing
545
Temperature Monitoring - Fan Control
547
B&R Key Editor Information
548
B&R Automation Device Interface (ADI) Development Kit
550
Glossary
552
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