User Manuals: Austro Engine IAE50R-AA Aircraft

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Austro Engine IAE50R-AA Manual

Austro Engine IAE50R-AA Manual (87 pages)

Brand: Austro Engine | Category: Engine | Size: 3 MB

Table of Contents

Issue Date: 25.Jan.2018 Revision
2
Table of Contents
4
1 Introduction

8
- Record of Revisions
  9
- List of Revisions
  10
- List of Valid Pages
  12
- List of Incorporated Temporary Revisions
  14
2 General Information

15
3 Safety Information

16
- Safety Symbols
  16
- Model Designation Breakdown
  17
- Replacement Parts
  17
4 Reserved

18
5 General Engine Data

19
- Description
  19
- Technical Data
  19
  - Design Responsibility
    19
  - Certification
    19
  - Engine Overall Dimensions
    20
  - Engine Particulars
    21
  - Out - Put Drive
    21
  - Net Dry Weight
    21
  - Cooling
    22
  - Fuel Specification
    22
  - Fuel Consumption Curve
    22
  - Pressure to Fuel Injector
    23
  - Lubrication
    23
  - Oil Specification
    23
6 Operating Data / Limitations

24
- Maximum Take - off Rating
  24
- Maximum Continuous Rating
  24
  - Power Curve
    25
- Operating Limitations
  25
  - Engine RPM
    25
  - Ambient Temperature Limits
    25
  - Liquid Coolant Temperature Limits
    26
  - Rotor Cooling Air Outlet Temperature Limits
    26
  - Exhaust Gas Temperature (EGT)
    26
  - Fuel Pressure
    26
  - Altitude
    26
- Manuals
  26
7 Components

27
- Description of Components
  28
  - Rear Assemblies
    28
  - Front Assemblies
    28
  - Centre and Rotating Assembly
    28
  - Rotor Sealing
    28
8 Descriptions of Systems

29
- Fuel System
  29
  - Typical Schematic Fuel System (Provided by Engine Installer)
    29
  - Throttle Valve Setting
    29
- Cooling System
  30
  - Liquid Cooling System
    30
  - Water Pump
    30
  - Temperature Regulation
    30
  - Coolant
    31
  - System Pressure
    31
  - Air Cooling System
    31
  - Rotor Cooling Air Parts
    32
9 Operating the Engine

33
- Starting Procedure and Warm-Up
  33
- Engine Start down to Approximately -10 °C
  34
- Ground Tests
  34
  - Full Power Check
    34
  - Idle Check
    35
  - Stopping the Engine
    35
- Power Loss at Altitude
  35
- Storage
  36
10 Engine Emergency Procedures

38
- Fan Belt Failure
  38
  - Low Oil in the Tank
    38
  - Low Fuel Pressure
    38
  - Rotor Cooling Air Temperature
    38
  - Coolant Temperature
    38
11 Maintenance Notes

39
- Austro Engine Gmbh Available Consumables
  39
- General Torque Settings
  39
  - Specific Torque Settings
    39
  - MAP Hoses
    40
  - Checking & Setting Fan Belt Tension
    40
  - Adjusting Engine Idle Speed
    40
12 Scheduled Maintenance

41
- Maintenance Schedule
  41
- Typical 50 Hours Check
  42
- Mandatory Life Limitation
  43
13 Cooling System

44
- Liquid Cooling System
  44
- Coolant Leak Check
  44
- Coolant System Filling and Bleeding
  44
- Coolant System Pressure Test
  45
- Air Cooling System
  46
  - Fan Belt
    46
  - Fan Belt Replacement
    46
  - Air Filters
    47
  - Air Filter Cleaning Procedure
    47
  - Rotor Cooling Air Fan Impeller
    48
14 Engine Internal Inspection

49
- Spark Plug
  49
15 Ground Run

51
16 Maintenance and Overhaul

53
17 Trouble Shooting

54
18 Notes for Installers of Engines

57
- General Notes
  57
- Notes for Engine Installers
  57
- Fuel System
  58
  - Fuel Specification
    58
  - Fuel Delivery
    58
  - Fuel Filters
    59
  - Pressure Regulator
    59
  - Water in Fuel
    59
  - Fuel Lines
    59
- Oil System
  59
- Engine Mounting
  60
- Exhaust System
  60
- Air Filters
  60
- Drive Interface
  60
19 Electrical System

61
- Engine Control System
  62
  - Fuel Injection
    62
    
    19.1.1.1 Injection Timing
    62
    
    19.1.1.2 Load Demand
    62
  - Ignition System
    62
    
    19.1.2.1 Ignition Triggering
    62
    
    19.1.2.2 Ignition
    62
  - Mechanical Installation of the ECU
    63
  - Electrical Installation of the ECU
    64
    
    19.1.4.1 Harness Connector for ECU
    65
    
    19.1.4.2 ECU Pin Assignment
    66
    
    19.1.4.3 CAN Bus
    68
    
    19.1.4.4 Option: Installation of ECU According D0160 Section 16 CAT Z
    69
    
    19.1.4.5 Error Codes
    70
    
    19.1.4.6 Error Code Table
    71
- GND Concept IAE50R
  72
- Sensors and Actuators
  73
  - Air Temperature Sensor
    73
  - Rotor Cooling Air out Temperature Sensor
    74
  - Map Sensors
    76
  - Speed Sensors
    77
  - Ignition Coils
    78
    
    19.3.5.1 H.T. Leads
    79
    
    Spark Plugs
    79
  - Injector
    80
  - Coolant Temperature Sensor for Instruments
    81
- Generator Regulator and Generator Wiring
  82
  - Mechanical Installation of the Generator Regulator
    82
  - Electrical Installation of the Regulator
    83
- Starter
  84
  - Mechanical Installation
    84
  - Electrical Connection of Starter
    84
- Electronic Components Capability
  85
  - Electrical Tests
    85
  - Environmental Tests
    86
  - Control System Reliability
    87
    
    Control System Reliability Objective
    87
    
    19.6.3.2 Software Quality Level
    87

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