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Manuals and User Guides for Audi A8 D5. We have
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Audi A8 D5 manual available for free PDF download: Body Repair Manual
Audi A8 D5 Body Repair Manual (72 pages)
Brand:
Audi
| Category:
Automobile
| Size: 0 MB
Table of Contents
Table of Contents
3
Safety Precautions
5
Fuel Tank and Fuel Pipes
5
Air Conditioning System / Refrigerant
5
Electronic Control Units
5
Battery, Power Supply
6
High-Voltage Components / Electric Vehicles
6
Natural Gas Vehicles
6
General Notes on Body Repairs
7
Original Joint
7
Galvanised Body Parts
7
Removing Remaining Material
7
New Parts
7
Moulded Foam Inserts
8
Required Preparations
8
Explanation of Symbols
9
Symbols Relating to Procedures for Separating Components
9
Symbols Relating to Welding, Brazing and Soldering
9
Symbols Relating to Rivets
10
Symbols Relating to Preparation
11
With Respect to the Correctness of Information in this Document. Copyright by AUDI AG
11
Symbols Relating to Corrosion Protection
12
Vehicle Body Construction Features
13
Multi-Material MIX
13
Body Structures
13
Assessing Damage
14
General Notes
14
Checking Weld Seams and Aluminium Node Castings
14
Load Paths
14
Measuring Procedures / Damage Diagnosis
17
Overview of Materials Used
18
Contact Corrosion
20
Passive Safety
23
Notes on Disposal
26
Thermal Joining Techniques
27
Resistance Spot Welding (RP)
27
Shielded Arc Plug Welding (SG Plug Welding)
28
SG Continuous Seams and Stitch Weld Seams
29
MIG Soldering/Brazing
30
Aluminium Welding
31
Laser Welding
32
Laser Soldering/Brazing
33
Replacement Joining Techniques in Repair Work (Steel)
33
Replacement Joining Techniques in Repair Work (Aluminium)
34
Cold Joining Techniques
35
Bonding
35
Rivets
37
Overview of Riveting Attachments (Pairs of Tools)
41
Overview of Rivets and Tools
42
Overview of Rivets Used for Repair Measures
49
Flow-Drill Screws (FDS)
50
Clinching
52
Separating Techniques in Body Welding; Areas of Application
53
Drilling
53
Saw-Cutting
53
Grinding
53
Milling
54
Separating Bonded Joints
54
Pulling out Rivets Which Are Only Accessible from One Side
54
Surface Repairs
55
Dent Removal Techniques for Sheet Steel
55
Dent Removal Procedures for Aluminium Panels
56
Bonded Joints with Aluminium
57
Processing Metal and Aluminium Filler
57
Processing Unleaded Tin
58
Definition of "Accurately Aligned Surface" / Handover to Paint Shop
58
Performing Straightening Work on Body Structure
59
Straightening
59
Separating Cuts
59
Body Sub-Parts and Part Sections
59
Corrosion Protection
60
Corrosion Protection for Attachments and Welded Parts
60
Cavity Sealing
60
Plastic Repairs
62
Repairing Dents
62
Repairing Scratches
63
Repairing Cracks and Tears (up to a Length of 100 MM)
64
Repairing Holes (up to 30 MM Diameter)
65
Plastic Repairs (Glass Fibre Materials)
67
Glass Repairs
70
Repairing Windscreens
70
Thread Repairs
72
Thread Repairs for Safety-Related Components
72
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