Atlas Copco ErgoPulse EPP6C32 Manuals

Manuals and User Guides for Atlas Copco ErgoPulse EPP6C32. We have 1 Atlas Copco ErgoPulse EPP6C32 manual available for free PDF download: User Manual

Atlas Copco ErgoPulse EPP6C32 User Manual (223 pages)

Brand: Atlas Copco | Category: Power Tool | Size: 6 MB

Table of Contents
4
Introduction to Pulsor C
11
Conventions Used in this Manual
11
About this Document
11
Overview of the Pulsor System
11
Pulsor Components
14
Pulsor Accessories
16
Connecting and Installing the Pulsor C System
17
Required Hardware and Software
17
Connect the Physical Parts of the System
18
Install the Toolstalk Pulsor C Software
18
Initial Connection of Toolstalk Pulsor
19
Connecting with USB
19
Connecting Serially
19
Connecting over Ethernet
19
Exchange of Tools (Hot Swap)
20
Introducing the Pulsor System's User Interface
21
Signal Lights on the Tool
21
Tool Control Box Buttons and Lights
21
Pulsor Focus Front Panel
22
Power Switch
22
Indicator Lights
23
Keys
24
Toolstalk Pulsor
25
Tool Control Box and Tool Introduction
26
The Tool Control Box
26
Buttons
26
The Air Hose Test
26
Starting Air Hose Test from Tool Control Box
27
Lights
27
Silencing
27
Lock Functionality
27
The Tool
28
Tool Adjustments
28
Oil Level in the Pulse Unit
28
Performing Tool Setup
29
Introduction
29
Starting Tool Setup from Toolstalk Pulsor
29
Starting Tool Setup from Toolstalk, Method 1
29
Starting Tool Setup from Toolstalk, Method 2
30
Tool Setup Window
30
Tool Setup Monitor
31
Description of Buttons in Tool Setup Monitor
31
Making Tool Setup Tightenings, Toolstalk Pulsor
32
Deletion of Tool Setup Tightenings
33
Finished with the Tightenings
33
Manual Tool Setup
34
Tool Setup from Pulsor Focus Front Panel
34
Making Tool Setup Tightenings, Pulsor Focus Front Panel
34
Performing Tool Setup from Pulsor Focus Front Panel
35
Changing Parameters after a Tool Setup
36
Changing Torque Tuning
36
Changing Control Parameters
36
Working with Toolstalk Pulsor
37
Connecting the Computer to Pulsor Focus
37
Connecting Via USB Cable
37
Connecting Via Serial Cable
38
Connecting Toolstalk Pulsor to Pulsor Focus Using Crossover Ethernet Cable
38
Hardware Required
39
Configuring the PC
39
Starting Toolstalk Pulsor
39
Toolstalk Pulsor User Interface
41
Menu Row
41
Selection Panel
42
Toolbar
43
The PF Map
43
Event Codes in Toolstalk Pulsor
44
Activating Pset and Showing Pset Main Window
44
Creating a New Pset
45
Settings in Toolstalk Pulsor
46
Settings - Communication
46
Settings - Application
47
Settings - Printout
47
Settings - PF List
48
Storing Programming on File
49
Offline Mode
50
Miscellaneous Toolstalk Pulsor Tasks
51
New User for an Existing Toolstalk Pulsor Installation
51
Pset and Batch Count
52
Activating Pset
52
Programming
52
Strategies
52
Batch Count of Tightenings
52
Control Parameters
53
Pset Administration
54
Loosening
54
Tightening and Monitoring
55
Performing Tightenings
55
A Tightening and Its Parameters
56
Viewing Results
57
Tightening Monitoring
59
Changing Limits and Activate Monitor Parameters
59
Using the Tightening Monitoring Options
60
Changing Parameters Via Pulsor Focus Front Panel
60
Strategies for Tightening Monitoring
60
Analysis of Improvements
61
Performing a Monitoring Setup
62
Introduction
62
Starting Monitoring Setup
62
Making Monitoring Setup Tightenings
63
Making Setups During Monitoring Setup
64
Completing Monitoring Setup
65
Result Values from a Monitoring Setup
66
Making Monitoring Setup Via Pulsor Focus Front Panel
67
Job
68
Creating a Standalone Job
69
Creating Multi Pulsor Focus Jobs
71
Running Jobs
71
Running Jobs Using Toolstalk Pulsor
72
Functions in Job Monitor
72
Loosening in Job
73
Unlock the Tool
73
Config
74
Introduction to Config
74
Config
75
Tightening
75
Loosening
75
Batch
75
Select Source
75
Network
76
Cell
76
Remote Com
76
Advanced Com
76
Toolstalk, Toolsnet, Multicast and Open Protocol Setup
77
Comports
77
Serial Ports Setup
77
Display
78
Display Setup 1
78
Display Setup 2
78
Printer Setup
79
Memory
79
Reset
79
Configurable Memory Setup
79
Accessibility
79
Password and Name
79
Tool Parameters
80
Pulsor Tool Config
80
Tool Lock
80
I/O Setup
82
Internal I/O
82
External I/O Devices
82
Other I/O:s 2
83
Tool Control Box
84
Tool Control Box Settings
84
Diagnose Accessories
85
Diagnose Accessories - Tool Control Box
85
Diagnostics and Service
86
Tool General Information and Pulsor Tool Info
86
Controller Diagnostics
87
Diagnostic
87
Tool Tracking
89
TCB Air Hose Test
89
Maintenance
90
Tool Service and Service Indicator
90
Tool Drift Alarm
91
Air Sensor Tuning
95
Identifier
97
Barcode Data String
97
Identifier Setup
98
Fieldbus
100
General Setup
100
Parameters in General Setup
101
From/To PF Setup
102
Add Item
102
Delete Item
103
Other Functions
103
Diagnostic Mode
103
Monitor Mode
103
Store to File and Read from File
103
Monitors
104
Result Monitor
105
Job Monitor
105
Operator Monitor and Picture Monitor
106
Operator Monitor
106
Picture Monitor
107
Tracking Results
109
Get All Results
110
Trace
111
Statistics
112
Introduction to Statistics in Pulsor Focus
112
Statistical Process Control (SPC)
114
Statistic Alarm
114
Trend Deviation Alarm
115
Calculation of UCL and LCL
115
And
115
Calculation of
115
Calculation Formulas
115
Constants for Calculation of SPC Variables
117
Cell and Net
118
Network Setup Via Toolstalk Pulsor
119
Cell and Net Configuration Via Toolstalk Pulsor
120
Connection with Toolstalk
120
Toolsnet
121
Introduction
121
Enabling the Pulsor System for Toolsnet
122
Accessories
123
Introduction
123
Selector
123
Setup of Selector
123
Hardware Setup
123
Software Setup
124
I/O Expander
125
Setup of I/O Expander
125
Stacklight
126
Setting up a Stack Light Using Toolstalk
127
RE-Alarm
129
Setup of RE-Alarm
129
Other Accessories
129
Barcode Reader
129
Operator Panel
129
Configurable Memory
130
Configurable Memory Conditions
130
Toolstalk Pulsor Operations
131
Memory Setup
131
Store Pulsor Focus to File
132
Read Pulsor Focus from File
133
Event Codes
134
Toolstalk Pulsor Operations
134
Event Groups
135
Event Code List
136
Abbreviations
136
Rundown Failures
136
TCB and Hose Related Errors
136
Event Related Errors
136
User Input Events
138
Statistical Events
139
Communication Events
140
Hardware Events (Tool)
141
Hardware Errors DC3000/MC3000
141
Hardware Events
142
Software Events
142
Events MMI3000
142
Sub Information for Event Codes
143
E150
143
E156
143
E403, E404, E405 and E406
143
E799
143
Parameter List
144
Pset Parameters
144
P1Xx Programming
144
P4Xx Pset Setup
145
P5Xx Statistic Programming
146
P6Xx Programming
147
Job
150
J1Xx Setup
150
J3Xx Programming
150
Config
153
C1Xx System Setup
153
C2Xx I/O Setup
155
C3Xx Communication
157
C4Xx Protocols
158
Diagnostics
159
D1Xx Tool Configuration
159
D2Xx Controller Diagnostics
160
D3Xx System Diagnostics
160
D9Xx Tool Drift Alarm
161
Identifier
162
I1Xx Identifier Setup
162
Fieldbus
162
RBU Information
165
RBU Functionality
166
Connecting the RBU
167
Start-Up Instructions
167
Pulsor Focus Hardware Description
169
Physical Data
169
Dimension Drawing
169
Weight
169
Electrical Data
170
Line Voltage
170
Power Consumption
170
Mains Fuse
170
Wiring
170
Tool Control Box Hardware Description
171
Digital Inputs and Outputs
172
Digital Inputs
172
Digital Outputs (Relays)
174
Connector Descriptions
176
Printer
176
Serial RS232 #1
176
Serial RS232 #2
177
Ethernet
177
Rbu
177
Tool Connector
178
Digital Inputs
179
Digital Outputs (Relays)
180
I/O Bus #1
181
28.10 I/O Bus #2
181
28.11 Mains Power Connector
181
Pulsor Quick Guide
182
Introduction
182
Fieldbus Configuration Appendix
183
Bit Map Select (Endian Mode)
183
Motorola Endian
183
Intel Endian
183
Fieldbus Data Types
183
Character String
184
Fixed Point Number
185
Integer
186
Items from PF
188
Items to PF
193
Profibus-DP
196
Profibus-DP for Pulsor Focus
196
Physical Interface
196
Profibus-DP Module
196
Fieldbus Connectors
197
Node Address
197
Bus Termination
198
Devicenet
199
Devicenet for Pulsor Focus
199
Devicenet Module
199
Interbus
203
Interbus for Pulsor Focus
203
Modbusplus
206
Modbusplus for Pulsor Focus
206
Mechanical Overview
206
Source Address
209
Ethernet
210
Ethernet for Pulsor Focus
210
Ethernet Module
210
Status Indicators
211
30.10 Profinet
212
Troubleshooting
214
Tips and Tricks
214
Abbreviations
215
General Safety Instructions for Pulsor Focus Unit
217
Work Area
217
Electrical Safety
217
Personal Safety
217
Service
218
EC Declaration of Conformity
221

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Atlas Copco ErgoPulse EPP6C32 User Manual (223 pages)

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