Atlas Copco DP180LA Manuals

Manuals and User Guides for Atlas Copco DP180LA. We have 1 Atlas Copco DP180LA manual available for free PDF download: Instruction Manual

Atlas Copco DP180LA Instruction Manual (128 pages)

Brand: Atlas Copco | Category: Portable Generator | Size: 10 MB

Table of Contents
5
Safety Precautions for Industrial Generators
8
Introduction
8
General Safety Precautions
9
Safety During Transport and Installation
10
Safety During Use and Operation
10
Safety During Maintenance and Repair
12
Tool Applications Safety
13
Battery Safety Precautions
13
Main Parts
15
General Description
15
Markings
17
Mechanical Features
18
Engine and Alternator
18
Cooling System
18
Safety Devices
18
Bodywork
18
Control Panel
18
Data Plate and Serial Number
18
Drain Valves and Filler Caps
18
External Fuel Tank Connection (Option)
18
Electrical Features
19
DSE7320™ Control Module Description
19
DSE8610™ Control Module Description
23
DSE8620™ Control Module Description
27
Output Terminal Board
31
Emergency Stop Button
31
Overview of Applications
32
Installation and Connection
34
Lifting
34
Installation
34
Indoor Installation
34
Hot Air Outlet
36
Outdoor Installation
38
Connecting the Generator
38
Precautions for Non-Linear and Sensitive Loads
38
Quality, Minimum Section and Maximum Length of Cables
39
Connecting the Load
39
Operating Instructions
40
Before Starting
40
Genset Operating Modes
40
Stop Mode
40
Automatic Mode/Mains Failure
41
Engine Running
42
Automatic Mode/Remote Start in Island Mode
42
Manual Mode
44
Test Mode
45
Front Panel Configuration
46
Accessing the Main Front Panel Editor
46
Editing a Parameter
46
During Operation
47
Maintenance
48
Maintenance Schedule
48
Use of Maintenance Schedule
52
Use of Service Paks
52
Preventing Low Loads
53
General
53
Risks of Low Load Operation
53
Best Practices
53
Alternator Maintenance Procedures
54
Measuring the Alternator Insulation Resistance
54
Engine Maintenance Procedures
55
Oil and Oil Filter
55
Engine Oil Level Check
55
Oil Filter Check
55
Oil Filter Replacement
55
Oil Exchange Procedure
56
Coolant Check
56
Air Filter Check
57
Checking the Filter Element
57
Removing the Filter Element
57
Knocking out Dirt by Hand
58
Fuel System
58
Bleeding the Fuel System
58
Fuel Filter Maintenance
59
Replacing the Fuel Filter
60
V-Belt
60
Cooling System
61
Topping up the Cooling System
61
Cleaning Coolers
61
Battery Care
62
Electrolyte
62
Activating a Dry-Charged Battery
62
Recharging a Battery
62
Periodic Battery Service
62
Cleaning the Fuel Tank
63
Engine Consumable Specifications
63
Engine Fuel Specifications
63
Engine Oil Specifications
63
Checks and Troubleshooting
64
Engine Troubleshooting
64
Alternator Troubleshooting
65
Solving Controller Alarms
66
DSE7320™ Alarms and Remedies
66
Protections
66
Warnings
66
High Current Warning Alarms
66
Shutdowns
67
Electrical Trips
67
High Current Shutdown / Electrical Trip Alarm
67
Earth Fault Shutdown / Electrical Trip Alarm
67
Short Circuit Alarm
68
Maintenance Alarm
68
Messages
69
Auxiliary Inputs
72
Protections Disabled
72
DSE8610/8620™ Alarms and Remedies
74
ROCOF / Vector Shift
74
Storage of the Generator
75
Storage
75
Preparing for Operation after Storage
75
Disposal
76
General
76
Disposal of Materials
76
Available Options
77
Control Cubicle Versatility
77
Circuit Diagrams
77
Overview of the Electrical Options
77
Description of the Electrical Options
78
Earth Leakage Relay
78
Battery Switch
78
Coolant Heater
78
AMFOS-Automatic Mains Failure or Signal Start DSE7320™ + Manual Breaker + Mains Net Sensing
78
IM-Island Mode: DSE8610™ + Motorised Breaker
78
PMF - Paralleling Mains Failure: DSE8620™ + Manual Breaker
78
PIF - Paralleling Island Mode: DSE8620™ + Motorized Breaker
78
No Power Cubicle
78
DSE890™ Webnet/3G/Ethernet/Gps
78
DSE2157™ Output Expansion Module
79
DSE2130™ Input Expansion Module
79
DSE2520™ Remote Display (Only DSE7320™)
79
DSE865™ Single Set Communications Device (RS485)
79
Overview of the Mechanical Options
80
Description of the Mechanical Options
80
Hot Parts Protection (CE Compliance)
80
External Fuel Tank Connection Kit (6 Valve Connect)
80
Automatic Fuel Filling Kit (SAB-BE / SAB-G)
80
Oil Drain Pump
80
Fuel Filter with Water Separator Kit
80
Battery Isolation Switch (One Pole)
80
Rain Cap
80
Silencer for Open Version
80
9.6.10 Enclosure
81
9.6.11 Lifting Beam
81
9.6.12 Special Colour
81
Technical Specifications
82
Specifications of the Engine/Alternator/Unit
82
Technical Specifications for QIS 580
92
10.3.1 Specifications of the Engine/Alternator/Unit
92
10.3.2 Derating Diagram
96
Technical Specifications for QIS 630
97
10.4.1 Specifications of the Engine/Alternator/Unit
97
10.4.2 Derating Diagram
101
Conversion List of si Units into British Units
107
10.7 Data Plate
107
Circuit Diagrams
109

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Atlas Copco DP180LA Instruction Manual (128 pages)

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