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QuickLabel QL-900
User Manuals: AstroNova QuickLabel QL-900 Label Printer
Manuals and User Guides for AstroNova QuickLabel QL-900 Label Printer. We have
2
AstroNova QuickLabel QL-900 Label Printer manuals available for free PDF download: Service Manual, User Manual
AstroNova QuickLabel QL-900 Service Manual (148 pages)
Brand:
AstroNova
| Category:
Label Maker
| Size: 8 MB
Table of Contents
Table of Contents
4
General Safety Precautions
8
Intended Audience
8
Introduction
8
Safety When Working with Electricity
9
Chapter 2: Troubleshooting
11
Power Problems
11
Interface Communication Problems
11
Feeding Problems
12
Service Station
12
Printhead
13
Printing Problems
14
Errors and Warnings
15
Printer Alert Window Messages
15
Toolbox System Status Messages
17
Software Problems
22
Jams in the Printer
22
Misfeeds
23
System Test
23
Advanced Service Menus
25
Adjustments
28
Drive Motor Belt Tension Adjustment
28
Feed Roller Belt Tension Adjustment
28
Printhead Lift Motor Drive Belt Tension Adjustment
29
Printhead Lift Assembly Belts Tension Adjustment
30
Service Station Motor Drive Belt Tension Adjustment
31
Service Station Positioning Belts Tension Adjustment
32
Testing Belt Tension
34
Chapter 4: Disassembly and Assembly Procedures
36
Printer Basic Disassembly
36
Service Disassembly Warnings and Cautions
36
Printer Covers
37
Operator Side Covers
37
Non-Operator Side Covers
37
Control Panel
38
Top Cover
39
Ink Tank Door
39
Exit Cover
40
Major Components under Non-Operator Side Covers
40
Major Components under Exit End Cover
41
General Disassembly and Assembly
42
Replace 24V DC Power Supply
42
Replace Side Fan Assembly
43
Replace Side Fan Filter
43
Replace Interface PC Board
44
Replace 5V DC Power Supply
45
Adjust 5V DC Power Supply Voltage
46
Replace Fast Internet Switch
46
Replace Top Cover Switch
47
Replace Peristaltic Pump
47
Replace Printhead Home Sensor
48
Replace Main PC Board (MPCA)
49
Replace Drive Motor
49
Replace DPCA Boards
50
Replace Exit Media Guide Assembly
51
Replace Exit Support And/Or Exit Vent Fan Cover
52
Replace Exit Vent Fan Assemblies
52
Replace Cutter Assembly
53
Replace Ink Door Switch
54
Replace Encoder Assembly
54
Replace Ink Tank Latches
55
Replace Clamshell Switch
55
Remove Ink Station
56
Ink Station Components
59
Replace Buffer Boxes (3 Per Printer)
59
Replace QA Chip Assembly (3 Per Printer)
61
Replace Ink Tank Level PCA
61
Replace Peristaltic Waste Pump Assembly
62
Replace Dual Pinch Valve Assembly
63
Clean Dual Pinch Valve Sensors
64
Replace Dual Pinch Valve Sensor PC Board
65
Replace Top Forwarding Wheels Assembly
67
Replace Top Forwarding Wheels
67
Replace Media Guide
68
Replace Center Plate Assembly
69
Replace Media LED Array and Black Mark Sensor
69
Replace Exit Media Guide Bottom Plate Assembly
70
Replace Exit Media Sensor
71
Remove Exit Media Guide Top Assembly
71
Replace Exit Star Wheel Assembly
72
Replace Feed Roller
72
Replace Transport Rollers
74
Clamshell Disassembly
76
Replace Touchscreen Interface PC Board
76
Replace Touchscreen Micro SD Card
77
Replace Touchscreen
77
Remove Adjustable Sensor Assembly
78
Remove Latch Release Assembly
79
Remove Printhead Lift Motor Assembly And/Or Drive Belt
80
Remove Printhead Lift Motor Assembly Large Pulley
81
Remove Service Station Sled Motor Assembly
81
Remove Service Station Sled Motor Drive Belt
82
Remove Printhead Lifter Drive Shaft Assembly
82
Remove Printhead Lifter Belts
84
Remove Printhead Nest Assembly
87
Remove Printhead Locator Assembly
89
Remove Pen Driver Printed Circuit Assembly (PCA)
91
Replace Ink Revolvers
92
Replace Ink Revolver Gaskets
95
Replace Printhead Lever Latch
95
Replace Printhead Lever Latch Solenoid
98
Inspect the Service Station
100
Service Station Components
101
Remove Capping Station
102
Remove Wiper Roller
102
Remove Wiper Roller Assembly
103
Remove Wiper Roller Assembly Springs
104
Remove Service Station Base Plate
105
Remove Service Station Sled
106
Remove Service Station Positioning Belts
108
Remove Service Station Home Sensor
113
Remove Clamshell Media Guide Assembly (Base Plate W/Transport Wheels)
114
U1C-L Unwinder
115
Remove Top Cover
115
Rear Cover Access Points
116
Front Panel Cover
116
Main Drive Belt
117
Main Drive Motor
118
Printed Circuit Board
118
Large Gear
119
Potentiometer Assembly
120
Recalibrate Unwinder
120
W1C-L Winder
122
Remove Top Cover
122
Rear Cover Access Points
122
Front Panel Cover
123
Main Drive Belt
123
Main Drive Motor
124
Printed Circuit Board
125
Large Gear
126
Potentiometer Assembly
126
Recalibrate Winder
127
Maintenance
129
Maintenance Schedule
130
Inspect/Clean Service Station
131
Inspect Service Station
132
Clean Service Station
132
Clean Exit Media Star Wheels
135
Clean Cutter Assembly
136
Clean Pen Driver Printed Circuit Board Contacts
136
Safety Precautions
138
Ink Flow Diagrams
139
Printer Wiring Diagrams
142
Print Engine Main Printed Circuit Assembly (MPCA)
143
Printer Interface PC Board Wiring Diagram
144
Print Engine DPCA-1 and DPCA-2 Wiring Diagram
145
Printer Wiring Diagram
146
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AstroNova QuickLabel QL-900 User Manual (125 pages)
Brand:
AstroNova
| Category:
Printer
| Size: 7 MB
Table of Contents
Table of Contents
5
Front View
8
Getting Acquainted
8
Rear View
9
Print Engine View
11
Print Area View (under Clamshell)
12
Ink Tank Door View
13
U1C-L Unwinder/Roll Feeder (Optional)
14
W1C-L Winder (Optional)
15
Before Using the Label Printer
16
Contents of Packaging
16
Installing the Printer
16
Unpack and Set up the Printer
16
Choose a Location
17
Remove Shipping Materials
17
Install Ink Drip Tray Assembly
19
Install Unwinder/Winder Adapter Plates
20
Connect the Printer
22
Connect to a Computer
22
Plug in the Printer
22
Turning Power on and off
22
Install over USB Connection
23
Install the Printer Driver
23
Install over Network Connection (Version A)
24
Install over Network Connection (Version B)
26
Install Ink Tanks
28
Initial Printhead Cartridge Installation
30
Connect the Printer to an External Device
34
Load Media
34
Roll-To-Cut Label Printing
34
Roll-To-Roll Label Printing
34
Connect the Optional Unwinder and Winder
35
Unwinder Mode Switch
35
Loading Labels
36
Roll-To-Roll Printing
36
Adjusting Speed on U1C-L Unwinder and W1C-L Winder
38
Adjusting Winder Tension
39
Loading Fanfold Labels
39
Printing Fanfold Labels
39
Roll-To-Cut Labels
39
Bleeds
40
Chapter 3: Operating the Printer
41
Printer Driver Properties
41
General Tab
41
Layout Tab
43
Color Tab
44
Media Tab
45
Import/Export Tab
48
Using the Printer Touchscreen
49
Drop-Down Menu Options
50
Job (Status Screen)
51
Using Stored Jobs (Print Job Library)
53
Setup Screen
57
Test Print Screen
58
Maintenance Screen
59
Paperpath Screen
60
Media Scan Screen
61
Wiper Screen
63
System Test
64
Videos
65
Using the Control Panel USB Port
66
Using the Printer Toolbox
68
Drop-Down Menu Options
68
View Drop-Down
69
System Status
70
User Interface
72
Ink Usage
75
Service Menus
76
Diagnostics
77
System Settings
79
Debug Logs
81
Media Scan
82
Scan Sensors
84
Maintenance Drop-Down
85
Service Drop-Down
86
Test Print Drop-Down
86
Maintenance
88
Replace Ink Tanks
88
Clean Ink Tank Contacts
89
Storage
90
Disposal
90
Clean/Replace the Printhead Cartridge
91
Cleaning
91
Replace the Printhead Cartridge
93
Printhead Storage
97
Inspect the Service Station
98
Replace the Ink Waste Tray
99
Jams in the Printer
100
Misfeeds
100
Cleaning
100
Feed Rollers and Forwarding Rollers
101
Print Engine
101
Clean Ink Revolver Couplings
102
Shipping or Transporting Printer
102
Turn the Printer Power off
104
Remove Ink Tanks
104
Printer Maintenance Schedule
105
Troubleshooting
107
Printhead
107
Printer
108
Errors and Warnings
109
Printer Alert Window Messages
109
Toolbox System Status Messages
111
Appendix A: Safety Precautions
117
Appendix B: Printer Specifications
118
Appendix C: Borderless Printing
119
Borderless Print Checkbox
119
Impact of Using Borderless Print
120
Prerequisites for Borderless Print
120
Oversize Settings
121
Page Setup for Oversize
121
Impact of Using Oversize
122
Prerequisites for Oversize
122
Additional Considerations
122
Minimum Label Gap and Maximum Width
122
Page Sizing and Handling with Adobe Acrobat
123
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