Arctic Cat DVX 250 2008 Manuals

Manuals and User Guides for Arctic Cat DVX 250 2008. We have 1 Arctic Cat DVX 250 2008 manual available for free PDF download: Service Manual

Arctic Cat DVX 250 2008 Service Manual (136 pages)

Brand: Arctic Cat | Category: Offroad Vehicle | Size: 36 MB

Table of Contents
3
General Specifications (DVX Model)
4
General Specifications (Utility Model)
4
Torque Specifications
5
Torque Conversions (Ft-Lb/N-M)
6
Tightening Torque (General Bolts)
6
Break-In Procedure
6
Gasoline - Oil - Lubricant
6
Recommended Gasoline
6
Genuine Parts
7
Preparation for Storage
8
Preparation after Storage
8
Periodic Maintenance Chart
10
Periodic Maintenance
11
Lubrication Points
11
Battery
11
Fuses
12
Air Filter
12
Cleaning and Inspecting Filter
12
Checking/Draining Drain Tube
13
Valve/Tappet Clearance
13
Testing Engine Compression
14
Spark Plug
14
Muffler/Spark Arrester
15
Gas/Vent Hoses
15
Adjusting Throttle Cable
15
Adjusting Engine RPM (Idle)
16
Engine Oil - Filter
16
Rear Drive Lubricant (Utility Model)
17
Transmission Lubricant
17
Drive Chain (DVX Model)
18
Cleaning and Lubricating
18
Adjusting Tension
18
Tires
19
Steering Components
19
Driveshaft/Coupling (Utility Model)
19
Suspension/Shock Absorbers/Bushings
19
Nuts/Bolts/Cap Screws
19
Ignition Timing
20
Headlight/Taillight-Brakelight
20
Switches
20
Shift Lever
21
Checking Adjustment
21
Adjusting Shift Lever
21
Frame/Welds/Racks
21
Electrical Connections
21
Hydraulic Brake Systems
22
Inspecting Hoses
22
Checking/Replacing Front Pads
22
Auxiliary/Rear Hydraulic Brake
23
Burnishing Brake Pads
25
Coolant
26
Checking/Replacing V-Belt
26
Section 3 - Engine/Transmission
28
Specifications
29
Special Tools
29
Removing Engine/Transmission
31
Top-Side Components
37
Removing Top-Side Components
37
Servicing Top-Side Components
39
Valve Assembly
39
Cylinder Head Assembly
40
Piston Assembly
41
Installing Top-Side Components
44
Left-Side Components
46
Removing Left-Side Components
46
Servicing Left-Side Components
47
Drive Pulley
50
V-Belt Cover
50
Driven Pulley/Centrifugal Clutch Assembly
51
Installing Left-Side Components
54
Right-Side Components
55
Removing Right-Side Components
55
Servicing Right-Side Components
62
TRANSMISSION (DVX Model)
62
Installing Right-Side Components
67
Center Crankcase Components
68
Separating Crankcase Halves
68
Disassembling Crankcase Half
68
Servicing Center Crankcase Components
69
Crankshaft Assembly
69
Crank Balancer Shaft
70
Assembling Crankcase Half
70
Joining Crankcase Halves
70
Installing Engine/Transmission
71
Troubleshooting
75
Carburetor Specifications
80
Carburetor Schematic
80
Carburetor
80
Cleaning and Inspecting
82
Throttle Cable Free-Play
84
Engine RPM (Idle)
84
Gas Tank
84
Gas Tank Valve
85
Gas/Vent Hoses
85
Oil Flow Chart
86
Oil Pump
86
Liquid Cooling System
86
Radiator
86
Hoses/Thermostat
87
Fan
88
Water Pump
88
Troubleshooting
89
Electrical System
91
Specifications
91
Battery
91
RPM Limiter
91
Testing Electrical Components
91
Brakelight Switch (Auxiliary)
91
Brakelight Switch (Handlebar Control)
92
Coolant Temperature and Cooling Fan Switches
92
Fan Motor
93
Fuse Block
93
Fuses
94
Ignition Coil
94
Indicator Lights (DVX Model)
95
LCD Gauge Assembly
95
Ignition Switch
96
Handlebar Control Switches
96
Magneto Coils
97
Starter Motor
98
Starter Relay
98
CDI Unit
98
Regulator/Rectifier
99
Start-In-Gear Relay
99
Headlights
99
Bulb Verification
100
Taillight - Brakelight
100
Ignition Timing
100
Troubleshooting
101
Drive System
103
Rear Drive Assembly Schematics
104
Rear Drive Axle (DVX Model)
104
Cleaning and Inspecting
105
Rear Drive Axle (Utility Model)
108
Replacing Swing Arm Seals and Bearings
110
Troubleshooting Drive System
113
Troubleshooting Brake System
113
Section 7 - Suspension
114
Front and Rear Suspension Assembly Schematics
115
Front Shock Absorbers
115
Rear Shock Absorber
116
Adjusting Spring Preload
116
Swing Arm
117
Removing and Disassembling
117
Assembling and Installing
119
Front A-Arms
120
Wheels and Tires
123
Troubleshooting
124
Steering Post/Tie Rods
126
Measuring/Adjusting Toe-In/Toe-Out
128
Body
128
Steering Post Cover/Instrument Pod
131
Troubleshooting
132
Section 9 - Controls/Indicators
133
Front Brake Lever/Master Cylinder Assembly
134
Auxiliary Brake Pedal/Master Cylinder Assembly
135
Throttle Control
136

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Arctic Cat DVX 250 2008 Manuals

Arctic Cat DVX 250 2008 Service Manual (136 pages)

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