ARB AIRLOCKER RD163 Manuals

Manuals and User Guides for ARB AIRLOCKER RD163. We have 1 ARB AIRLOCKER RD163 manual available for free PDF download: Installation Manual

ARB AIRLOCKER RD163 Installation Manual

ARB AIRLOCKER RD163 Installation Manual (42 pages)

DANA 60, 30 SPLINE, 4.10 & DOWN

Brand: ARB | Category: Automobile Accessories | Size: 2 MB

Table of Contents

Table of Contents
3
Introduction
5
Pre-Installation Preparation
5
Tool-Kit Recommendations
6
Removing the Existing Differential
7
Vehicle Support
7
Differential Fluid Drain
7
Disconnecting the Axles
8
Marking the Bearing Caps
8
Checking the Current Backlash Amount
9
Removing the Differential Center
10
Installing the Air Locker
12
Insuring Adequate Oil Drainage
12
Approximate Backlash Shimming
13
Mounting the Ring Gear
17
Drilling and Tapping the Bulkhead Port
18
Assembling the Seal Housing
19
Pre-Load Shimming
20
Reinstalling the Bearing Caps
22
Checking the Backlash
23
Setting up the Bulkhead Fitting
24
Profiling the Seal Housing Tube
26
Bench Testing the Air Locker
27
Installing the Air System
28
Mounting the Solenoid
28
Running & Securing the Air Line
30
Connection to the Bulkhead Fitting
31
Mounting & Connecting the Electrical System
33
Mounting the Actuator Switch(Es)
33
Wiring the Actuator System
34
Testing & Final Assembly
38
Leak Testing
38
Reinstalling the Axles
38
Testing the Air Locker Actuation
39
Re-Sealing & Filling the Differential
39
Post-Installation Check List
40
Parts List
41
Exploded Assembly Diagram
41
Specifications
41
Itemized Parts List
42

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