User Manuals: ARB Airlocker RD143 Accessories

Manuals and User Guides for ARB Airlocker RD143 Accessories. We have 1 ARB Airlocker RD143 Accessories manual available for free PDF download: Installation Manual

ARB Airlocker RD143 Installation Manual

ARB Airlocker RD143 Installation Manual (42 pages)

DANA 44, 32 SPLINE, 3.73 & DOWN

Brand: ARB | Category: Automobile Accessories | Size: 2 MB

Table of Contents

Table of Contents
3
Introduction
5
Pre-Installation Preparation
5
Tool-Kit Recommendations
6
Removing the Existing Differential
7
Vehicle Support
7
Differential Fluid Drain
7
Removing the Axles & Third Member
7
Marking the Bearing Caps
8
Checking the Current Backlash Amount
8
Removing the Differential Center
10
Use of the Thrust Block
11
Installing the Air Locker
12
Installing the Carrier Bearings
12
Approximate Backlash Shimming
13
Calculation & Selection of Shims
15
Mounting the Ring Gear
16
Drilling & Tapping the Bulkhead Port
17
Modifying the Bearing Cap
18
Assembling the Seal Housing
19
Pre-Load Shimming
20
Final Air Locker Assembly
22
Final Backlash Checking
23
Setting up the Bulkhead Fitting
24
Profiling the Seal Housing Tube
25
Bench Testing the Air Locker
26
Reinstalling the Differential & Axles
27
Installing the Air System
28
Mounting the Solenoid
28
Running & Securing the Air Line
30
Connection to the Bulkhead Fitting
31
Mounting & Connecting the Electrical System
32
Mounting the Actuator Switch(Es)
32
Wiring the Actuator System
33
Testing & Final Assembly
37
Leak Testing
37
Testing the Air Locker Actuation
38
Filling the Differential
38
Post-Installation Check List
39
Parts List
41
Exploded Assembly Diagram
41
Specifications
41
Itemized Parts List
42

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