ARB Airlocker RD152 Manuals

ARB Airlocker RD152 Manuals

Manuals and User Guides for ARB Airlocker RD152. We have 1 ARB Airlocker RD152 manual available for free PDF download: Installation Manual

ARB Airlocker RD152 Installation Manual

ARB Airlocker RD152 Installation Manual (40 pages)

TOYOTA 9.5”, 32 SPLINE

Brand: ARB | Category: Automobile Accessories | Size: 2 MB

Table of Contents

Table of Contents
3
Introduction
5
Pre-Installation Preparation
5
Tool-Kit Recommendations
6
Removing the Existing Differential
7
Vehicle Support
7
Differential Fluid Drain
7
Removing the Axles
7
Marking the Bearing Caps
8
Checking the Current Backlash Amount
9
Removing the Differential Carrier
10
Installing the Air Locker
11
Mounting the Ring Gear
11
Installing the Carrier Bearings
13
Drilling and Tapping the Bulkhead Port
14
Setting up the Bulkhead Fitting
17
Final Air Locker Assembly
19
Checking the Backlash
20
Installing the Seal Housing
21
Bench Testing the Air Locker
25
Reinstalling the Differential & Axles
26
Installing the Air System
27
Mounting the Solenoid
27
Running & Securing the Air Line
29
Connection to the Bulkhead Fitting
30
Mounting & Connecting the Electrical System
32
Mounting the Actuator Switch(Es)
32
Wiring the Actuator System
33
Testing & Final Assembly
36
Leak Testing
36
Testing the Air Locker Actuation
36
Filling the Differential
37
Post-Installation Check List
38
Parts List
39
Exploded Assembly Diagram
39
Specifications
39
Itemized Parts List
40

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