Aqua-Hot AHE-100-02S Manuals

Manuals and User Guides for Aqua-Hot AHE-100-02S. We have 2 Aqua-Hot AHE-100-02S manuals available for free PDF download: Service Manual, Troubleshooting

Aqua-Hot AHE-100-02S Service Manual (106 pages)

Brand: Aqua-Hot | Category: Heating System | Size: 5 MB

Table of Contents
3
Section 1: Introduction to the Aqua-Hot AHE-100-02S Introduction

6
- Danger, Warning, Caution, and Note Box Definitions
  6
- Component Overview
  6
Section 2: Aqua-Hot Hydronic Heating System Overview Technical Information

8
- Label Sample
  9
- Aqua-Hot Operational Flow-Chart
  11
Section 3: Interior Switch Panel

12
- Diesel-Burner Switch
  12
- Electric Element Switch
  12
- Engine Preheat Switch
  12
Section 4: Exhaust System Requirements Exhaust System Requirements

13
Section 5: Aqua-Hot Components

14
- Control Thermostat: Diesel Burner
  14
- Control Thermostat: Electric Element
  16
- High Limit Thermostat
  18
- High Limit Thermostat
  19
- Check Valves
  20
- Tempering Valve
  22
- Circulation Pumps C, B & a
  24
- Stir Pump
  26
- Engine Preheat Pump
  27
- Interior Zone Relay - Interior Heat Exchanger Fans/Zone Pumps
  29
- Electric Heating Element
  31
Section 6: Diesel-Burner Overview

33
- Plate
  33
- Diesel-Burner Overview
  33
- Diesel-Burner Operational Flow Chart
  35
- Diesel-Burner Operational Overview
  36
Section 7: Detaching and Reattaching the Diesel-Burner

39
- Detaching the Diesel-Burner
  39
- Reattaching the Diesel-Burner
  39
Section 8: Diesel-Burner Components / Trouble Shooting

49
- Troubleshooting Flow Chart
  49
- Motor
  50
- Flame Sensor
  54
- Ignition Electrodes
  56
- Fuel Nozzle
  57
- Fuel Solenoid
  59
- Fuel Pump
  60
- Bearings
  63
- Ignition Coil
  66
- Controller
  68
Section 9: General Troubleshooting

70
Appendix A: Wiring Diagram

76
Appendix B: BLEEDING the INTERIOR HEATING ZONE CIRCULATION PUMP

78
Appendix C: Fuel Pressure Check and Adjustment

86
Appendix D: Extreme Cold Weather Operation

88
Appendix E: Aqua-Hot Annual Maintenance

89
Appendix F: Winterization Process

103

Aqua-Hot AHE-100-02S Troubleshooting (2 pages)

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Brand: Aqua-Hot | Category: Heating System | Size: 0 MB

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Aqua-Hot AHE-100-02S Manuals

Aqua-Hot AHE-100-02S Service Manual (106 pages)

Table of Contents

Section 1: Introduction to the Aqua-Hot AHE-100-02S Introduction

Section 2: Aqua-Hot Hydronic Heating System Overview Technical Information

Section 3: Interior Switch Panel

Section 4: Exhaust System Requirements Exhaust System Requirements

Section 5: Aqua-Hot Components

Section 6: Diesel-Burner Overview

Section 7: Detaching and Reattaching the Diesel-Burner

Section 8: Diesel-Burner Components / Trouble Shooting

Section 9: General Troubleshooting

Appendix A: Wiring Diagram

Appendix B: BLEEDING the INTERIOR HEATING ZONE CIRCULATION PUMP

Appendix C: Fuel Pressure Check and Adjustment

Appendix D: Extreme Cold Weather Operation

Appendix E: Aqua-Hot Annual Maintenance

Appendix F: Winterization Process

Aqua-Hot AHE-100-02S Troubleshooting (2 pages)

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