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AP Diving AP100 Dive Equipment Manuals
Manuals and User Guides for AP Diving AP100 Dive Equipment. We have
1
AP Diving AP100 Dive Equipment manual available for free PDF download: Maintenance Manual
AP Diving AP100 Maintenance Manual (42 pages)
AP Diving AP100 Auto Air and EV50 MP Hose
Brand:
AP Diving
| Category:
Diving Instrument
| Size: 7 MB
Table of Contents
Table of Contents
2
1 Introduction
4
Functional Description
4
Servicing
4
Warranty
4
Copyright and Applicable Law
4
2 AP100 Auto Air Exploded Diagram and Parts List
6
AP100 Auto Air Main Assembly
6
AP100 Auto Air Demand Valve Assembly
7
AP100 Auto Air Breathing Module Assembly
8
AP100 Auto Air EV50 Hose Assembly
9
3 Service Kit Contents and Tools
10
Service Kit Contents
10
Special Tools Needed
12
Standard Tools Needed
12
4 Disassembly Instructions
14
Remove the EV50 Medium Pressure Hose from the AP100 Auto Air
14
Unscrew Diaphragm Cap from Main Body
14
Remove Skid Disk and Diaphragm
14
Unscrew Dump Guard from Main Body
15
Remove Breathing Module Assembly from Main Body
15
Remove Back End Washer and Back End Rubber from Breathing Module
16
Remove Cap Retainer, Direct Feed Button Cover and Plunger
16
Unscrew Feed Insert from Body Using Wide Screwdriver
17
Unscrew Schraeder Valve from Feed Insert Using AP50E Tool
17
Remove Lever from Poppet
17
Unscrew Demand Valve Retainer
18
Pull out Demand Valve Assembly
18
Unscrew Valve Chamber with Poppet and Spring from Valve Body
19
Remove Washer, Poppet and Spring from Valve Chamber
19
Remove Poppet Seal from Poppet
19
Unscrew Valve Seat Using APTOOL4 Tool
20
Optionally Remove Mouthpiece from Main Body
20
Unscrew Valve Sleeve from Coupling Body
22
Remove Moulded Washer from Coupling Body
22
EV50 Medium Pressure (MP) Hose Disassembly
22
Remove Spring, Sliding Collar and 4 Ball Bearings from Valve Sleeve
23
Remove Valve Float Assembly from Valve Sleeve
23
Remove Guide Washer and O-Ring from Valve Sleeve
24
5 Clean and Replace Service Parts
25
Various Service Kits Contents
25
Ultrasonically Clean Deposits from All Metal Parts
26
Replace All O-Rings with New Ones from the Service Kit
26
Optionally Fit New Mouthpiece
27
Screw Valve Seat into Valve Body Using APTOOL4 Tool
27
Fit New Poppet Seal
28
Refit Poppet and Spring into Valve Chamber
28
Screw Valve Chamber with Poppet and Spring Inside Onto Valve Body
28
Push Demand Valve Assembly into Main Auto Air Body
29
Screw Demand Valve Retainer Onto Auto Air Body
30
Refit and Tighten Lever
30
Screw Schraeder Valve into Feed Insert Using AP50E Tool
31
Screw Feed Insert into Auto Air Body Using a Wide Screwdriver
31
Refit Direct Feed Plunger, Button Cover and Screw Cap Retainer
32
Refit New Back End Rubber and Back End Washer Onto Breathing Module
32
Refit Breathing Module Assembly into Auto Air Body
34
Screw Dump Guard Onto Auto Air Body
35
Refit Skid Disk, Diaphragm and Diaphragm Cap
36
Fit New Moulded Washer into Coupling Body
37
Fit New O-Ring Onto Valve Float
37
EV50 Hose Assembly
37
Fit Guide Washer and New O-Ring into Valve Sleeve
38
Fit Valve Float Assembly into Valve Sleeve
38
Put the 4 Ball Bearings Back into Valve Sleeve
39
Put Sliding Collar Onto Valve Sleeve
39
Put Spring Back into Sliding Collar Onto Valve Sleeve
40
Screw Valve Sleeve Back Onto Coupling Body
40
Test Spring Operation and Hose Sealing by Pushing Complete Hose on and off the Auto Air Unit
41
7 Testing Instructions
42
Adjust Lever to Avoid Gas Leaking and Free-Flowing
42
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