American Augers DD-440 Manuals

American Augers DD-440 Manuals

Manuals and User Guides for American Augers DD-440. We have 1 American Augers DD-440 manual available for free PDF download: Operation & Safety Manual

American Augers DD-440 Operation & Safety Manual

American Augers DD-440 Operation & Safety Manual (94 pages)

Trailer Mounted Directional Drill

Brand: American Augers | Category: Drill | Size: 13 MB

Table of Contents

Table of Contents
3
1 General Information

10
- Use and Maintenance Manual
  10
  - Data of Manual
    10
  - Contents of Manual
    10
  - Who Should Use this Manual
    10
  - Ownership of Information
    10
- Manufacturer Identification Data
  10
- Machine Identification Data
  11
- Declaration of Ec Conformity
  11
- General Information on Safety
  11
- Jobsite Safety
  13
  - Safety Plan and Checklist
    13
  - Responsible Personnel
    14
  - Hazards
    14
  - Verify Utility Locates
    15
  - Traffic Control (Pedestrian and Vehicle)
    16
  - Safe Practices, Safety Equipment
    16
  - Response to Events
    17
  - Conclusion
    17
  - References
    18
- Uses Allowed
  18
- Uses Not Allowed
  19
- Warranty
  19
- Service Agreement
  20
- Conventions
  20
  - Conventions of Terminology
    20
  - Typographic Conventions
    20
2 Description

20
- Parts of the Machine
  20
- Description of the Directional Drill
  20
  - Truck Trailer
    20
  - Mud
    21
  - Mud Plant
    21
  - Tie down System
    21
  - Drill Pipe
    21
  - Es!Lok
    21
  - Zap Alert
    21
  - Driller's Console
    21
- Purpose of the Machine
  21
- Structure
  21
- Technical Specifications
  22
  - General Features (DD-440)
    22
  - Diesel Engine
    22
  - Electric System
    22
  - Performance as Supplied
    22
  - Vibration
    22
  - Noise
    22
- Responsibility
  22
3 Storage and Transport

22
- Storage
  22
  - Storage Site Environment
    23
  - Procedures of Storage
    23
- Transport
  23
- Lifting the Machine
  24
  - Lifting
    24
4 Use

25
- Working Site Physical Features
  25
  - Site Preparation
    25
  - Minimum Space Required
    25
  - Ground Leveling
    25
  - Type of Ground
    25
  - Lighting
    26
  - Operating Temperature
    26
  - Relative Humidity Allowed
    26
  - Maximum Altitude
    26
  - Atmospheric Conditions
    26
- Special Requirements for Using this Machine
  26
- Function of the Machine
  27
  - Normal Operation
    28
- Dangerous Zones-Safe Distances
  28
- Qualification of the Operator
  29
- Position of the Operator
  29
- Controls and Instruments
  29
  - Controls
    29
  - Instruments and Controls (List)
    30
  - Es!Lok® Lockout System
    31
  - Zap Alert
    31
- Operation
  31
  - Starting the Engine
    31
  - Operating with One Engine
    32
  - Movement of the Machine
    32
- Set-Up
  32
  - Position the Drill
    32
  - Lower Trailer Landing Gear
    32
  - Position the Driller's Console
    32
  - Install Handrails on the Walkway
    32
  - Lower Support Jacks
    32
  - Install Wrenches on Drill Frame
    32
  - Install Front Foot
    32
  - Anchor the Machine
    33
  - Excavate the Entry Pit
    33
  - Connect the Control Console
    33
- Drilling Process
  33
- Adding and Removing Pipe
  37
- Start of the Drilling Operation
  44
- End of Drilling Operations
  44
- Start of the Pullback Operations
  44
- End of Pullback Operations
  45
  - Removing the Tie down Stakes
    45
  - Removal of Anchors
    45
  - Clean up
    45
- Switching off the Engine
  45
- Emergency Stop
  46
  - Rotary Carriage Disable
    46
- Start after an Emergency Stop
  46
- Checks During Operation
  46
- Normal Operating Ranges of Instruments
  46
- Es!Lok® Lockout
  46
  - Start after Use of Es!Lok
    47
- Use of Zap Alert
  47
  - Start after Use of Zap Alert
    47
- Operation under Ambient Temperatures between -40°C & -15°C [-40°F to +5°F]
  47
- Inspection of Trailer before Moving
  48
5 Maintenance

49
- Dangerous Zones-Safe Distances
  49
- Ordinary, Periodical, and Preventive Maintenance
  49
  - Qualification of the Technician
    49
  - Frequency of Inspections
    49
- Scheduled Inspection and Maintenance
  50
  - Maintenance Schedules of DD-440 Directional Drills
    50
  - Emergency Stop
    51
  - Greasing
    51
  - Engine Oil
    51
  - Engine Coolant
    51
  - Air Filters
    51
  - Fuel
    51
  - Hydraulic Oil Circuit
    51
  - Gearboxes and Pump Drive
    52
  - Welding
    53
  - Radiator
    53
  - Hydraulic Piston Rods
    53
  - Cleaning
    53
- Other Checks and Maintenance (50 Hours)
  53
  - Bolts and Nuts
    53
  - Pipes and Hoses
    53
  - Leaks
    54
- Cooling System
  55
- Clogged Oil Filter
  56
- Figure 1 Declaration of EC Conformity
  58
- Figure 2 Limited Warranty Certification
  59
- Figure 3 Exit Pit Warning
  60
- Figure 4 Pipe Wrench Warning
  60
- Figure 5 Electrical Hazard Warning
  61
- Figure 6 Machine Labels
  62
- Figure 7 Placement of Labels
  64
- Figure 8 Placement of Labels
  66
- Figure 9 Placement of Labels
  68
- Figure 10 Lifting the Drill
  72
- Figure 11 Drill Unit Dimensions
  72
- Figure 12 Site Layout
  73
- Figure 13 Entry Pit
  73
- Figure 14 Main Junction Box
  74
- Figure 15 Hose Caps
  75
- Figure 16 Setup Valves
  75
- Figure 17 Installing the Wrench
  76
- Figure 18 Handrails
  76
- Figure 19 Wireline Conductor
  77
- Figure 20 Cord Grip and Side Entry Sub
  77
- Figure 21 Wireline Conductor Splice
  78
- Figure 22 Crimping Tool
  78
- Figure 23 Electric Heat Gun
  79
- Figure 24 Wireline Guidance System
  79
- Figure 25 Wireline System Layout
  80
- Figure 26 Tooling
  80
- Figure 27 down Hole (Mud) Motor
  81
- Figure 28 Steering
  81
- Figure 29 Control Console General Arrangement (Inside Optional Cabin)
  82
- Figure 30 Ends of Control Console
  82
- Figure 31 Rotary Carriage Disable
  83
- Figure 32 Battery Box
  83
- Figure 33 Table to Convert PSI Reading to Rotary Torque
  84
- Figure 34 Table to Convert PSI Reading to Thrust/Pullback Force
  85
- Figure 35 Table to Convert PSI Reading to Wrench Force
  86
- Figure 36 Maintenance Schedule
  87
- Figure 37 Approved Replacement Fluids
  87
- Figure 38 Volume of Soil Formula
  88
- Figure 39 Steering Radius
  88
- Figure 40 Wigglesteer™ Codes
  89
- Figure 41 Drill Rig Nomenclature
  90
- Figure 42 Upper and Main Control Console
  91
- Figure 43 Air Cleaner
  92
- Figure 44 Manual Crank
  92
- Figure 45 Tie down Chain
  93

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