Amadas 9980 Manuals

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Amadas 9980 Manual

Amadas 9980 Manual (441 pages)

Self-Propelled Peanut Combine. 1st Edition

Brand: Amadas | Category: Farm Equipment | Size: 31 MB

Table of Contents

Table of Contents

3
- Welcome
  9
1. Safety

13
- Safety
  13
  - Safety at All Times
    14
  - Safety Practices
    15
  - Additional Safety for this Machine
    22
  - Safety Decals
    27
Station

33
- Operator's Station
  33
  - Cab Access
    34
    
    Cab Ladder
    34
    
    Cab Ladder Positions
    35
    
    Cab Landing Safety Chains
    36
    
    Washing Cab Windows, Servicing Headlights and Wiper
    37
    
    Emergency Exit
    38
    
    Fire Extinguisher
    38
    
    Right-Hand Side Cab Access
    38
  - Operator Controls
    39
    
    Comfort Command Operator's Seat
    40
  - Comfort Command™ Operator's Seat
    40
    
    Seat Operation
    41
    
    Left-Hand Armrest and Seat Back
    42
    
    Right-Hand Armrest Control Console31
    43
    
    Seat Belts
    43
  - Right-Hand Armrest Control Console
    43
    
    Steering Column
    44
    
    Gear Shift Lever
    45
    
    Brake Pedals
    46
    
    Manual Parking Brake
    46
    
    Auxiliary Power Outlet Strip and Service ADVISOR Diagnostic Connector
    47
    
    Connector
    47
    
    Armrest Storage Box
    48
    
    Field Office Seat
    48
    
    Manual Storage
    48
Controls

49
- Operator's Controls
  49
  - General Overview
    50
  - Commandtouch Armrest Console
    51
    
    Header Engage/Header Reverse
    52
    
    Separator Engage
    54
    
    Header Height Control
    55
    
    Road Transport Disconnect
    55
    
    10% Engine Speed Control
    56
    
    Engine Speed
    56
    
    Four-Wheel Drive
    57
    
    Four-Wheel Drive (Optional)
    57
    
    Operator Interface Controls
    58
    
    Set Point Modes
    59
    
    Set Point Modes (Manual or Automatic)
    59
    
    Manual Mode
    60
    
    Manual Modes
    60
    
    Feeder House Rate/Sensitivity Adjust
    61
    
    Header Speed
    62
    
    Cleaning Fan Damper
    63
    
    Threshing Speed
    64
    
    Elevator Fan Damper Speed
    65
  - Multifunction Handle
    66
    
    Multifunction Handle Use
    67
    
    Quick Stop Switch
    68
    
    Header Height Activation Button
    69
    
    Header Height Activation Buttons
    69
    
    Bin Lift
    70
    
    Header Lift Switch
    71
    
    Conveyor Swing Switch
    72
    
    Unloading Conveyor Drive Button
    73
    
    Peanut Door Alarm
    74
Panel

75
- Overhead Control Panel
  75
  - Overhead Control Panel
    77
    
    Climatrak Automatic Temperature Control
    78
    
    Climatrak™ Automatic Temperature Control
    78
    
    Mirror Control Switch
    79
    
    Mirror Heater Switch
    80
    
    Windshield Wiper Switch and Optional Windshield Washer
    81
    
    Deere-Delco AM/FM Radios (Optional)70
    82
  - Deere-Delco AM/FM Radios (Optional)
    82
    
    Display
    83
    
    General Receiver Functions
    83
    
    Radio with Weatherband
    83
    
    Setting Clock
    83
    
    Turning on Power
    83
    
    Adjusting Brightness of Display
    84
    
    Adjusting Receiver Settings
    84
    
    Setting Default Display
    84
    
    Weatherband
    85
    
    Radio Programming for Local Area Frequency
    86
    
    Display
    87
    
    General Receiver Functions
    87
    
    One-Hour Timer
    87
    
    Radio with Weatherband and CD Player
    87
    
    Turning on Power
    87
    
    Programmable Eject Default
    88
    
    CD Button Functions
    89
    
    Playing a Compact Disc
    90
    
    Operating Tips about Your Audio System
    91
    
    Understanding Radio Reception
    91
    
    Antenna
    92
    
    Communications/Cb Radio Mounting80
    92
  - Communications/Cb Radio Mounting
    92
Display

95
- Commandcenter Display
  95
  - Commandcenter
    96
    
    Display Navigation
    96
    
    Display Controls
    97
    
    Display Icons
    98
  - Home Pages
    100
    
    Select Machine Readings to Display
    101
  - Manual Recording
    102
  - Harvesting Information
    103
  - Setup Pages
    105
  - Diagnostics and Calibration
    108
  - Backlight Level Control and Boundary Box Color
    110
  - Regional Settings, Time/Date Settings Units of Measurement
    113
  - Regional Settings, Time/Date Settings, Units of Measurement
    113
  - Diagnostic Readings, Tests
    116
  - Message Center
    119
Cornerpost

123
- Commandtouch Cornerpost
  
  123
  - Cornerpost Monitors
    124
  - Active Header Control Display
    125
    
    Automatic Header Height Control System
    126
    
    Height Sensing and Active Header Float Pressure Sensitivity
    127
    
    Manual Raise/Lower Speed
    128
    
    Header Height Resume
    129
  - Triple Tachometer Display
    134
    
    Digital Display Lines
    135
    
    Engine Coolant Temperature Gauge
    136
    
    Engine Coolant Temperature Gauge124
    136
    
    Fuel Gauge
    136
  - Warning Indicator Display
    137
- Calibration
  
  139
  - When to Calibrate
    140
  - Error Codes
    140
  - Calibration Procedures
    141
Control

143
- Cab Climate Control
  143
  - System Overview
    144
    
    Sensors Monitored
    144
    
    CLIMATRAK Inlet Panel
    145
    
    CLIMATRAK Precleaner
    145
    
    Filters
    146
    
    Fresh Air Filter
    146
    
    Recirculating Filter
    147
    
    Cleaning Filters
    148
  - Troubleshooting
    149
    
    CLIMATRAK High Pressure Switch
    149
    
    CLIMATRAK High Pressure Switch137
    149
    
    CLIMATRAK Low Pressure Switch
    149
Signals

151
- Lights and Signals
  151
  - General Information
    152
    
    Cab Interior Light
    153
    
    Turn Signals
    154
    
    Stop Lights
    155
    
    Light Switches
    156
    
    Dimmer Switch
    157
    
    Hazard Lights
    158
    
    Road Lights
    159
    
    Field Lights
    160
    
    Field Lights/Side Finder Lights
    161
    
    Stubble and Rear Residue Lights
    162
    
    Engine Compartment Light
    163
    
    Service Lighting
    163
    
    Service Lights
    163
    
    Service Light Locations
    164
    
    Exit Lights
    165
10. Prestarting

167
- Prestarting Checks
  167
  - Read First
    168
  - Breaking in the Engine
    169
    
    Belt Drives Adjustment
    170
    
    Break-In Check
    170
    
    First 100 Hours
    170
    
    First 50 Hours
    170
    
    Engine Oil
    171
    
    Pre-Start Daily Checks
    171
    
    Temperature
    172
    
    Hydrostatic/Hydraulic Oil Level
    173
    
    Coolant Level
    174
    
    Fuel System
    175
    
    Cleaning Engine Compartment
    176
    
    Fuel Tank Breather
    176
    
    After Long Storage
    177
    
    Tires
    177
11. Operation

179
- Operation
  179
  - General Operation
    180
    
    Starting the Engine
    180
    
    Stopping the Engine
    183
  - Cold Weather Operation
    184
    
    Fuel Tank
    184
    
    Fuel Tank Breather
    184
    
    Radiator
    185
    
    Batteries
    186
    
    Glow Plugs
    187
    
    Coolant Heater
    188
  - Hot Weather Operation
    189
12. Transportation

191
- Transportation
  191
  - Before Transporting
    192
  - Driving the Combine on Roads
    193
    
    Back-Up Alarm
    197
  - Towing the Combine
    198
    
    Rear Tow Hook
    199
  - Four-Wheel Drive
    200
    
    Read First
    200
    
    Using Four-Wheel Drive
    201
13. Unloading

203
- Unloading Conveyor
  203
  - Before Using the Conveyor
    204
    
    Conveyor Safety
    204
  - Using the Conveyor
    205
  - Conveyor Tracking
    207
  - Conveyor Maintenance
    208
  - Conveyor Troubleshooting
    209
  - Conveyor Timing
    210
14. Performance

211
- Performance
  211
  - Cleaning Fan Damper
    212
  - Overhead Teeth
    214
  - Retention Board
    215
  - Concave Teeth
    216
  - 10% Speed Control
    217
  - 10% Speed Reduction
    217
  - Threshing Speed
    218
  - Header Speed Control
    219
  - Header Height Control
    220
  - Elevator Fan Damper
    221
  - Dual Speed Picking Cylinder Drive
    222
15. Engine

223
- Engine
  223
  - Compartment
    224
    
    Cleaning Engine Compartment
    224
    
    Engine Access Covers
    224
    
    Rear Ladder and Landing
    224
    
    Fuel System
    225
    
    Engine Oil
    226
    
    Breather
    227
    
    Fuel Tank
    227
    
    Draining
    228
    
    Filling
    228
    
    Fuel Tank
    228
    
    Electric Fuel Pump
    229
    
    Electric Fuel Pump
    230
    
    Filters
    230
    
    Primary Fuel/Water Separator Filter
    230
    
    Secondary Fuel/Water Separator Filter
    230
    
    Primary Fuel/Water Separator Filter
    231
    
    Replacing Filters
    231
    
    Secondary Fuel/Water Separator Filter
    231
    
    Replacing Filters
    232
    
    Fuel System Bleeding
    233
    
    Cooling System
    234
    
    Important Information
    234
    
    Radiator
    235
    
    Surge Tank
    236
    
    Draining
    237
    
    Surge Tank
    237
    
    Filling
    238
    
    Winterizing
    239
    
    Belts
    240
    
    Shields
    240
    
    Engine Belt
    241
    
    Replace Engine Accessory/Fan Belt230
    242
    
    Replace Engine Accessory/Fan Belt
    243
    
    Replace Rotary Screen Drive Belt
    244
    
    Door
    245
    
    Rotary Screen
    245
    
    Maintenance
    246
    
    Brush
    247
  - Air Cleaner Filters
    248
    
    Air Cleaners Filters
    249
16. Electrical

251
- Electrical System Service
  251
  - Electrical Safety
    253
    
    Basic Electrical Component Handling
    253
    
    Electrical Connectors
    254
    
    General Electrical Information
    254
  - Battery Safety
    255
    
    Battery Cables
    257
    
    Battery Charging
    258
    
    Specific Gravity Check
    259
    
    Connecting Booster
    260
    
    Removing and Installing
    261
    
    Battery Disconnect Switch
    262
    
    Alternator and Voltage Regulator
    263
    
    Starter
    263
  - Fuse Center
    264
    
    Controller and Power Module Locations
    266
    
    Glow Plug Fuse
    267
    
    System Wakeup Power Fuse
    267
    
    Glow Plug Diagnostic System Fuse
    268
    
    Glow Plug Diagnostic System Fuse256
    268
  - Halogen Lights
    269
    
    Replacing Bulbs
    269
    
    Replacing Cab Headlights
    270
    
    Adjusting Cab Headlights
    271
  - Replacing Bulbs
    272
    
    Cab Interior Light
    272
    
    Side Finder Lights
    272
    
    Stubble, Rear Residue and Work Lights
    273
    
    Tail and Stop Lights
    274
    
    Turn Signal Indicator Lights
    275
    
    Warning Lights
    275
  - Xenon (High Intensity Discharge) Lights
    276
    
    Replacing Xenon Lights
    277
    
    Adjusting Xenon Lights
    278
  - Radio Installation
    279
    
    FM Radio
    279
17. Hydraulic

281
- Hydraulic System Service
  281
  - General Information
    282
    
    Components
    282
  - System Cleanliness
    283
  - Accumulator
    284
    
    Valve for Raising/Lowering Header
    284
    
    Valve for Raising/Lowering Header272
    284
  - Hydraulic Valve Assembly
    285
Rear Axle Service

287
- Ground Drive and Rear Axle Service275
  287
  - Tires and Wheels
    288
    
    Care and Service of Tires
    288
    
    Changing Tire Radius
    289
    
    Inflation Pressure
    289
    
    Using Liquid Weight
    290
    
    Drive Wheel Starter Stud
    291
    
    Tire Loading Decal
    291
    
    Transporting
    291
    
    Drive Wheel Bolt Torque
    292
    
    Rear Wheel Bolt Torque
    292
    
    Dual Wheel Bolt Torque
    293
    
    Front Wheel Drive Offset
    294
    
    Preparing Dual Wheels for Service
    295
    
    Preparing Dual Wheels for Service283
    295
    
    Remove Front Wheels - Dual Wheels
    295
    
    Remove Front Wheels-Dual Wheels283
    295
    
    Install Front Wheels - Dual Wheels
    297
    
    Install Front Wheels-Dual Wheels
    297
    
    Single Attach Wide Spaced Dual Wheels
    300
    
    Single Attach Wide-Spaced Dual Wheels
    300
  - Multifunction Control Handle Linkage
    301
    
    Adjustment
    301
  - Gearshift Linkage Adjustment
    302
  - Brake Fluid Reservoir
    303
  - Jacking Location
    304
  - Jacking Locations
    304
Lubricants

305
- Fuel and Lubricants
  305
  - Read First
    307
    
    Handling and Storing Diesel Fuel
    307
  - Diesel Fuel
    308
    
    Lubricity of Diesel Fuel
    309
    
    Testing Diesel Fuel
    309
  - Bio-Diesel Fuel
    310
    
    Blends up to B20
    310
    
    Blends above B20
    311
  - Cold Weather Operation
    312
  - Diesel Engine Coolant
    314
    
    Supplemental Coolant Additives
    315
    
    Warm Climates
    315
    
    Additional Coolant Information
    316
  - Diesel Oil
    318
    
    Break-In Oil
    318
    
    Diesel Engine Oil
    319
    
    Service Intervals
    320
    
    Oilscan, Coolscan
    321
  - Other Oils/Lubricants
    322
    
    Engine Gearcase
    322
    
    Hydrostatic Drive, Main Hydraulics, Main
    322
    
    Hydrostatic Drive, Main Hydraulics, Main Engine Gearcase
    322
    
    Transmission, Final Drives
    322
    
    Grease
    323
    
    Main, Variable Speed Gearboxes
    323
    
    Brake Fluid
    324
    
    Lubricant Storage
    324
    
    Oil Filters
    324
    
    Alternative and Synthetic Lubricants313
    325
    
    Mixing of Lubricants
    325
Maintenance

327
- Lubrication and Maintenance
  327
  - Safety
    328
    
    Cylinder Stop
    328
    
    9980 SP Combine with Dump bin
    329
    
    9980 SP Combine with OCS
    330
  - Maintenance and Lubrication Schedule319
    331
  - Maintenance and Lubrication Schedule
    331
    
    Filters
    332
    
    Hours or Daily
    333
    
    50 Hours or Weekly
    335
    
    200 Hours
    337
    
    400 Hours or Yearly
    339
    
    800 Hours or Every Two Years
    344
    
    2000 Hours
    345
    
    As Required
    348
  - Cleaning Combine
    349
21. Troubleshooting

351
- Troubleshooting
  351
  - Performance Troubleshooting
    352
  - Machine Troubleshooting
    355
    
    Hydrostatic Ground Drive
    355
    
    Four Wheel Drive
    358
    
    Four-Wheel Drive
    358
    
    Steering
    358
    
    Brakes
    359
    
    Engine
    359
    
    Heater
    364
    
    Air Conditioner
    365
22. Diagnostic

367
- Diagnostic Codes
  
  367
  - Access Diagnostic Trouble Codes
    368
  - CAB: Control Unit CAB and Cab Power
    368
  - Module
    368
  - LC1: Control Unit LC1 and Left Power
    368
  - Module 1
    368
  - LC2: Control Unit LC2 and Left Power
    368
  - Module 2
    368
  - RCU: Control Unit RCU and Right Power
    368
    
    Access Diagnostic Trouble Code Menu
    369
    
    Display List of Controllers
    370
    
    Select Controller
    370
    
    Display All Codes for All Controllers
    371
    
    Return to Main Menu
    372
    
    About Trouble Codes
    373
  - Diagnostic Trouble Codes
    374
    
    ADU: Armrest Display Unit
    374
    
    CAB: Control Unit CAB and Cab Power Module
    375
    
    CDU: Cornerpost Display Unit
    380
    
    ECU: Engine Control Unit
    381
    
    LC1: Control Unit LC1 and Left Power Module 1
    386
    
    LC2: Control Unit LC2 and Left Power Module 2
    391
    
    RCU: Control Unit RCU and Right Power Module
    393
    
    SSU: Control Unit SSU
    397
- Combine Storage
  
  401
  - Preparing Combine for Storage
    402
    
    Prepare the Air Conditioner
    402
    
    Prepare the Engine
    403
    
    Prepare the Combine
    405
  - Removing Combine from Storage
    406
Appendices

407
- Appendix A - Identification Plates
  
  408
  - Identification Plates
    408
    
    Engine Gearcase
    408
    
    Engine Serial Number
    408
    
    Hydrostatic Drive Unit Pump
    408
    
    Machine Identification Number
    408
  - Cam Lobe 4-Wheel Drive Motor a
    409
    
    Cam Lobe 4-Wheel Drive Motor
    409
  - Hydrostatic Drive Unit Motor
    409
  - Help Prevent Crime
    410
    
    Keep Proof of Ownership
    410
    
    Record Identification Numbers
    410
- Appendix B - Help Prevent Crime
  
  410
  - Park Indoors
    411
  - Park Outdoors
    411
  - Reduce Vandalism
    411
  - Report Thefts
    412
  - Torque Values
    413
    
    Metric Bolt and Cap Screw Torque Values
    413
- Appendix C - Torque Values
  
  413
  - Unified Inch Bolt and Cap Screw Torque Values
    414
  - Circuit Code Listing
    415
- Appendix D - Circuit Code Listings
  
  415
  - Hydraulic Hose Routing
    416
- Appendix E - Hydraulic Hose Routing
  
  416
  - Form 0340
    416
  - Form 0341
    416
  - Form 0340
    417
  - Form 0341
    430
  - Schematics
    440
- Appendix F - Schematics
  
  440

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