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ML-2650B-CE
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Manuals and User Guides for Amada ML-2650B-CE. We have
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Amada ML-2650B-CE manual available for free PDF download: Operation Manual
Amada ML-2650B-CE Operation Manual (184 pages)
YAG LASER WELDER
Brand:
Amada
| Category:
Welding System
| Size: 29 MB
Table of Contents
Table of Contents
3
Revision Record
2
Table of Contents
3
Contents
5
CDRH Compliance Statement
8
Contact Us
8
Safety Precautions
9
General Precautions
12
Installation Precautions
12
Cold Weather Precautions
13
Maintenance/Service Precautions
13
Operating Precautions
13
Transporting Precautions
14
Lift Truck/Forklift Precautions
15
Crane Precautions
16
Using Cushions
16
Shipping Precautions
17
Warranty
18
Chapter 1. System Description
23
Section I: Features
23
Section II: System Components
24
Front Panel
24
Middle Panel
25
Top, Side, and Rear Panels
27
Laser Oscillator
29
MLE-116A Control Panel
31
Chapter 2 . Getting Started
33
Section I: Planning
33
Physical Requirements
33
Power Requirements
33
Section II: Installation
34
Removing the Oscillator Hold-Down Brackets
34
Securing the Laser (Optional)
35
Supplying Power
36
Cooling Water Block Diagram
37
Cooling Water System
37
Connecting the Hose for Primary Cooling Water
38
Supplying the Secondary Cooling Water
38
Handling Fiber Optic Cables
39
Minimum Bend Radius for Specified Core Diameter
39
Optical Fiber Connection
39
Connecting to the Laser Beam Input Unit (Inside the Laser)
40
Connecting to Laser Beam Output Unit (Focus Head)
41
Chapter 3. Programming Functions
43
Section I. Touch Screen
43
About the LCD Screens
43
Blue or Green Buttons
43
How to Use the Touch Screen
43
Light Blue Buttons
44
Main LCD Screens
44
Beam
46
Common Items on each Screen
46
Form
46
Menu Select Buttons
46
Pump
46
Schedule
46
Water Temp
46
HV (High Voltage)
47
Main Shut
47
Position
47
Trouble Reset
47
Section II. How to Use the LCD Screens
48
Peak Power
48
Schedule Screen
48
[FORM: FIX] Function
48
Cool
49
Flash1
49
Flash2
49
Flash3
49
FORM: FIX Settings
49
Reference Value
49
Repeat > 0
49
Seam
49
Shot = 0
49
Slope
49
(Left/Right)
50
Point 01-20
50
Reset
50
Seam
50
[FORM: FLEX] Function
50
SEAM Weld Screen
51
Point / Shot / Power
52
Reset
52
Seam Weld Node Example
52
Control Device
54
Deionized Water Res
54
Delivery System
54
Position Blink
54
Status Screen
54
Fiber
55
Preset Count
55
Reset Count
55
ROM Version
55
High / Low Alarm Limits
56
Lamp Input Power
56
Power Monitor Screen
56
Shot Count / Good Count
56
Average
57
Energy
57
Reference Setting
57
Enter a Password
58
Password Mode Screen
58
Value Change
58
Correct Password
59
Incorrect Password
59
Password-Protected Settings and Functions
59
Power Monitor
60
Printout Mode Screen
60
Schedule
60
Seam Weld
60
Examples of Schedule Printout
61
Examples of Power Monitor Printout
62
Examples of Seam Weld Printout
62
Connecting the Serial Printer
63
Section III. Initialization Screen
64
Initialize
64
Initialize Screen
64
Network
64
Alarm High / Low
65
Memory Switch
65
Position Auto-Off
65
Ref Temp
65
Memory Switch Functions
66
Section IV. Maintenance Mode Screen
68
Maintenance Mode Screen
68
Mode
68
Control
69
Current
69
Date / Time
69
Error Record
69
Flow
69
Pulse Width
69
Chapter 4. Operating Instructions Section I. Welding Preparation
71
Preparation
71
General Operator Safety
71
Starting the Laser
72
Section II. Welding Using the Touch Screen Controller
74
Prepare Processing Point and Set Weld Schedule (by Example)
74
Shutdown Using the Laser Controller
75
Welding with the Laser Controller
75
Section III. Welding Using External I/O
76
Shutdown through the External I/O
76
Chapter 5. Maintenance Section I: Precautions
77
Section II. Troubleshooting
78
Error Codes
78
Error Codes and Corrective Actions
78
Section III: Routine Maintenance Schedule
84
: Maintenance Section IV: Maintenance Procedures
85
Section IV: Maintenance Procedures
85
Overview
85
Cleaning the Air Filters
86
Cleaning Optical Parts - Fogging and Staining
87
Cleaning Optical Parts - Optical Fiber
87
Cleaning Optical Parts - Removing Dirt, Dust, Etc. from Optics
87
Cleaning Optical Parts -- Fogging and Staining
87
Cleaning Optical Parts -- Optical Fiber
87
Cleaning Optical Parts -- Removing Dirt, Dust, Etc. from Optics
87
Power Supply - Replacing the Backup Battery
88
Cooler Maintenance - Checking Water Level and Adding Water
89
Cooler Maintenance -- Checking Water Level and Adding Water
89
Cooler Maintenance - Draining the Primary Cooling Water
90
Cooler Maintenance -- Draining the Primary Cooling Water
90
Cooler Maintenance - Draining Secondary Cooling Water
91
Cooler Maintenance - Draining the Cooling Water When Laser Is Not Used for Long Periods of Time or When the Ambient Temperature Is below 0°C
91
Cooler Maintenance -- Draining Secondary Cooling Water
91
Cooler Maintenance - Refilling And/Or Replacing Ion Exchange Cartridge
93
Cooler Maintenance - Replacing the Water Filter
93
Cooler Maintenance -- Refilling And/Or Replacing Ion Exchange Cartridge
93
Cooler Maintenance -- Replacing the Water Filter
93
Cooler Maintenance - Cleaning the Solenoid Valve Strainer
95
Power Detector Adjustment
96
Replacing the Flashlamps
98
Section V: Parts List
100
Accessories
100
Consumable Parts
100
Section VI: Repair Service
101
Appendix A. Technical Specifications
103
Appendix B. Electrical and Data Connections
118
Appendix Csystem Timing
141
Appendix D. RS-485 External Communication Specifications
169
Appendix E. Schedule Data Tables
169
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