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ML-2150A-CE
Amada ML-2150A-CE Manuals
Manuals and User Guides for Amada ML-2150A-CE. We have
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Amada ML-2150A-CE manual available for free PDF download: Operation Manual
Amada ML-2150A-CE Operation Manual (195 pages)
YAG LASER WELDER
Brand:
Amada
| Category:
Welding System
| Size: 5 MB
Table of Contents
How to Use this Document
2
Table of Contents
3
For Use in Safety
6
Safety Precautions
6
Laser Safety Supervisor
9
Precautions for Handling
9
Routine Handling
9
For Transportation
10
For Disposal
11
Sticking Warning/Danger Labels
12
Introduction Part
15
Chapter 1 Overview of the YAG Laser Welder
17
YAG Laser
17
Mechanism of the YAG Laser
18
Functions of the ML-2050A/2051A/2150A
19
Product Composition
20
Packaging
20
Checking the Packaged Products
20
Options
22
Chapter 2 Name and Functions of each Section
25
Name and Function of each Section on the Front Side
25
Front Cover Section
25
Inside of the Front Side
26
Name and Function of each Section on the Top Side
28
Top Cover Section
28
Control Panel
29
Laser Oscillator Section
30
Name and Function of each Section on the Lateral Side and Rear Side
32
Installation and Preparation Part
33
Chapter 1 Installation
35
Installation Place
35
Space Required for Installation
35
Environment Suitable for Installation and Precautions
37
Cooling Water
38
Precautions on Cooling Capacity and Room Temperature
39
Chapter 2 Connections and Preparations of each Section
41
Connecting the Power Supply
41
Preparing Cooling Water
42
Connecting the Optical Fiber
43
Connecting the Laser Controller (Option)
46
Connecting the External Communication Conversion Adapter (Option)
47
Operating Part
49
Chapter 1 Control Method, and Start and Stop
51
Control Method
51
Switching the Control Method
51
Start and Stop
52
How to Start the Laser
52
How to Stop the Laser
52
Chapter 2 Various Settings
53
Setting Welding Schedules
53
Welding Schedule Setting Screen
53
Setting Laser Light Output Schedules (SCHEDULE Screen)
61
Setting the Output Status (STATUS Screen)
65
Setting the Output Status Check Screen (POWER MONITOR Screen)
68
Protecting Set Values (PASSWORD Screen)
71
Switching the Accuracy of the Measured Laser Energy Value (J) (INITIAL Screen)
74
Switching the Pulse Width Setting Range (INITIAL Screen)
76
Setting the Laser Light Delivery
78
Laser Light Sharing
78
Operating Branch Shutters on the STATUS Screen
80
Controlling Branch Shutters Independently
81
Changing the Acceptance Time for Laser Start Signal/Schedule Signal
83
Setting the Function of the Output Unit with Fiber Sensor (Option)
85
Chapter 3 Laser Welding by Control Panel (PANEL CONTROL)
87
Operation Flow
87
Control Panel Functions
88
Operating Procedure
89
Chapter 4 Laser Welding by External Input/ Output Signals (EXTERNAL CONTROL)
95
Operation Flow
95
Preparations for Operations
96
Connector Functions
97
Pin Arrangement and Functions
97
Example Connections of External Input Signals
109
Example Connection of External Output Signals
111
Programming
112
Chapter 5 Laser Welding by External Communication Control (RS-485 CONTROL)
117
Operation Flow
117
Preparations for Operations
118
Initial Settings
119
Setting Communication Schedules
119
Setting Equipment no
121
Commands
123
Setting Data
125
Reading Data
126
Setting the Control Method, SCHEDULE No., Branch Shutter, Etc
131
Setting the Mirror of the Timesharing Unit
132
Reading the Control Method, SCHEDULE No., Branch Shutter, Etc
133
Reading the Timesharing Unit Status
134
Starting a Laser Light Output
134
Stopping a Laser Light Output
135
Stopping an Error Signal Output
135
Resetting the Total Number of Outputs
136
Resetting the Appropriate Number of Outputs
136
Reading Error No. at Occurrence of Trouble
136
Chapter 6 Printing Set Values and Measured Values
139
Printing Set Values
139
Printing Measured Values
141
Maintenance Part
143
Chapter 1 How to Perform Maintenance
145
Note
145
Maintenance Parts and Standard Intervals of Inspection/Replacement
145
Maintenance of the Cooler Unit Section
148
Cleaning the Air Filter
148
Draining Water from the Cooling Water Tank
149
Changing the Ion-Exchange Resin and Replacing the Ion-Exchanger
150
Cleaning the Water Filter
153
Bleeding the Laser Chamber and Others of Water
154
Maintenance of the Laser Oscillator Section
155
Replacing the Flashlamp
155
Making an Incident Beam Adjustment of the Optical Fiber
159
Cleaning the Optical Part of the Output Unit
159
Cleaning the Optical Fiber
160
Maintenance of the Power Supply Section
161
Replacing the Lithium Battery for Backup
161
Replacing the Battery of the Control Board of the Control Panel
162
Cleaning the Air Filter
163
Chapter 2 Inspection and Measure to be Taken at Occurrence of an Error
165
Error Display and How to Take a Measure
165
Operation for Closing Interlock
169
Troubles Not Displaying Fault Code
169
Appendixes
171
Specifications
173
Dimensional Outline Drawings
175
Available Output
176
Timing Chart
178
Explanation of Terminology
184
Output Schedule Data Entry Table
189
Index
193
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