ALTUS Nexto NX3030 Manuals

Manuals and User Guides for ALTUS Nexto NX3030. We have 3 ALTUS Nexto NX3030 manuals available for free PDF download: User Manual

ALTUS Nexto NX3030 User Manual (392 pages)

Brand: ALTUS | Category: Computer Hardware | Size: 17 MB

Table of Contents
3
Introduction
15
Nexto Series
15
Innovative Features
16
Documents Related to this Manual
17
Visual Inspection
18
Technical Support
18
Warning Messages Used in this Manual
19
Technical Description
20
Panels and Connections
20
General Features
22
Common General Features
22
Memory
24
Protocols
26
Serial Interfaces
26
Com 1
26
Com 2
27
Ethernet Interfaces
27
Net
27
Net 2
28
Memory Card Interface
28
Environmental Characteristics
29
Compatibility with Other Products
29
Performance
29
Application Times
30
Time for Instructions Execution
30
Initialization Times
30
Interval Time
30
Physical Dimensions
30
Purchase Data
31
Included Itens
31
Product Code
31
Related Products
32
Installation
34
Mechanical Installation
34
Electrical Installation
34
Ethernet Network Connection
35
IP Address
35
Gratuitous ARP
36
Network Cable Installation
36
Serial Network Connection
37
RS-232C Communication
37
Serial Network Connection RS-485/422
37
Communication Without Termination
38
Communication with Internal Termination
39
Communication with External Termination
40
Example of Connection of a RS-485 Network with External Termination and Master Redundancy
40
Communication Without Termination
41
Communication with Internal Termination
42
Communication with External Termination
43
Network Example
43
Memory Card Installation
44
Architecture Installation
45
Module Installation on the Main Backplane Rack
45
Programmer Installation
45
Initial Programming
46
Memory Organization and Access
46
Project Profiles
48
Single
48
Basic
49
Normal
49
Expert
49
Custom
50
Machine Profile
50
General Table
51
Maximum Number of Tasks
52
CPU Configuration
52
Libraries
53
Inserting a Protocol Instance
54
MODBUS Ethernet
54
Finding the Device
55
Login
57
Run Mode
59
Stop Mode
60
Writing and Forcing Variables
60
Logout
61
Project Upload
62
CPU Operating States
63
Run
63
Stop
63
Breakpoint
63
Exception
64
Reset Warm
64
Reset Cold
64
Reset Origen
64
Reset Process Command (IEC 60870-5-104)
64
Programs (Pous) and Global Variable Lists (Gvls)
64
Mainprg Program
64
Startprg Program
65
Userprg Program
65
GVL System_Diagnostics
65
GVL Disables
66
GVL Ioqualities
67
GVL Qualities
68
GVL Reqdiagnostics
70
Prepare_Start Function
71
Prepare_Stop Function
72
Start_Done Function
72
Stop_Done Function
72
Configuration
73
CPU Configuration
73
General Parameters
73
Hot Swap
75
Hot Swap Disabled, for Declared Modules Only
76
Hot Swap Disabled
76
Hot Swap Disabled, Without Startup Consistency
76
Hot Swap Enabled, with Startup Consistency for Declared Modules Only
76
Hot Swap Enabled with Startup Consistency
76
Hot Swap Enabled Without Startup Consistency
77
How to Do the Hot Swap
77
Retain and Persistent Memory Areas
79
TCP Configurations
80
Project Parameters
82
External Event Configuration
82
SOE Configuration
84
Time Synchronization
86
Iec 60870-5-104
87
Sntp
88
Daylight Saving Time (DST)
88
Internal Points
89
Quality Conversions
90
Internal Quality
91
IEC 60870-5-104 Conversion
92
MODBUS Internal Quality
93
Local Bus I/O Modules Quality
94
PROFIBUS I/O Modules Quality
95
PROFIBUS Digital Inputs Quality
95
PROFIBUS Digital Output Quality
96
PROFIBUS Analog Inputs Quality
97
PROFIBUS Analog Output Quality
98
Serial Interfaces Configuration
100
Com 1
100
Advanced Configurations
102
Com 2
103
Advanced Configurations
103
Ethernet Interfaces Configuration
104
Local Ethernet Interfaces
104
Net 1
104
Net 2
105
Remote Ethernet Interfaces
105
Net 1
105
Reserved TCP/UDP Ports
105
NX5000 Module Configuration
106
Protocols Configuration
108
Protocol Behavior X CPU State
110
Double Points
111
Cpu's Events Queue
111
Consumers
112
Queue Functioning Principles
112
Overflow Sign
113
Producers
113
Interception of Commands Coming from the Control Center
113
MODBUS RTU Master
118
MODBUS Master Protocol Configuration by Symbolic Mapping
118
MODBUS Master Protocol General Parameters - Symbolic Mapping Configuration
118
Devices Configuration - Symbolic Mapping Configuration
121
Mappings Configuration - Symbolic Mapping Settings
122
Requests Configuration - Symbolic Mapping Settings
123
MODBUS Master Protocol Configuration for Direct Representation (%Q)
128
General Parameters of MODBUS Master Protocol - Setting by Direct Representation (%Q)
128
Devices Configuration - Configuration for Direct Representation (%Q)
129
Mappings Configuration - Configuration for Direct Representation (%Q)
130
MODBUS RTU Slave
132
MODBUS Slave Protocol Configuration Via Symbolic Mapping
132
MODBUS Slave Protocol General Parameters - Configuration Via Symbolic Mapping
133
Configuration of the Relations - Symbolic Mapping Setting
137
MODBUS Slave Protocol Configuration Via Direct Representation (%Q)
138
General Parameters of MODBUS Slave Protocol - Configuration Via Direct Representation (%Q)
138
Mappings Configuration - Configuration Via Direct Representation (%Q)
139
MODBUS Ethernet
141
MODBUS Ethernet Client
143
MODBUS Ethernet Client Configuration Via Symbolic Mapping
143
MODBUS Client Protocol General Parameters - Configuration Via Symbolic Mapping
144
Device Configuration - Configuration Via Symbolic Mapping
145
Mappings Configuration - Configuration Via Symbolic Mapping
147
Requests Configuration - Configuration Via Symbolic Mapping
149
MODBUS Ethernet Client Configuration Via Direct Representation (%Q)
153
General Parameters of MODBUS Protocol Client - Configuration for Direct Representation (%Q)
153
Device Configuration - Configuration Via Direct Representation (%Q)
154
Mapping Configuration - Configuration Via Direct Representation (%Q)
155
MODBUS Client Relation Start in Acyclic Form
157
MODBUS Ethernet Server
157
MODBUS Server Ethernet Protocol Configuration for Symbolic Mapping
157
MODBUS Server Protocol General Parameters - Configuration Via Symbolic Mapping
157
MODBUS Server Diagnostics - Configuration Via Symbolic Mapping
159
Mapping Configuration - Configuration Via Symbolic Mapping
161
MODBUS Server Ethernet Protocol Configuration Via Direct Representation (%Q)
162
General Parameters of MODBUS Server Protocol - Configuration Via Direct Representation (%Q)
163
Mapping Configuration - Configuration Via Direct Representation (%Q)
164
OPC da Server
166
Creating a Project for OPC da Communication
168
Configuring a PLC on the OPC da Server
171
Importing a Project Configuration
173
Configuration with the PLC on the OPC da Server with Connection Redundancy
173
OPC da Communication Status and Quality Variables
174
Limits of Communication with OPC da Server
176
Accessing Data through an OPC da Client
176
OPC UA Server
178
Creating a Project for OPC UA Communication
179
Types of Supported Variables
181
Limit Connected Clients on the OPC UA Server
181
Limit of Communication Variables on the OPC UA Server
181
Encryption Settings
181
Main Communication Parameters Adjusted in an OPC UA Client
182
Endpoint URL
182
Publishing Interval (Ms) E Sampling Interval (Ms)
183
Lifetime Count E Keep-Alive Count
183
Queue Size E Discard Oldest
183
Filter Type E Deadband Type
183
Publishingenabled, Maxnotificationsperpublish E Priority
184
Accessing Data through an OPC UA Client
184
Ethercat Master
186
Installing and Inserting Ethercat Devices
186
Scan for Devices
187
Diagnostic Variables
188
Ethercat Master Settings
191
Master Parameters
191
Ethercat Master - I/O Mapping
193
Status and Information Tabs
194
Ethercat Slave Configuration
194
Slave Parameters
194
Fmmu/Sync
198
Fmmu/Sync - FMMU
198
Fmmu/Sync - Sync Manager
198
Process Data and Expert Process Data
199
Process Data and Expert Process Data - Editing the PDO List
201
Process Data and Expert Process Data - Definition of the PDO Content
201
Startup Parameters
202
Online
202
Ethercat Slave - I/O Mapping
203
Status and Information Tabs
203
Ethernet/Ip
203
Ethernet/Ip
204
Ethernet/Ip Scanner Configuration
205
General
206
Connections
206
Assemblies
208
Ethernet/Ip I/O Mapping
209
Ethernet/Ip Adapter Configuration
209
Module Types
210
Ethernet/Ip Module I/O Mapping
210
IEC 60870-5-104 Server
210
Type of Data
211
Double Points
212
Digital Input Double Points
213
Digital Output Double Points
214
General Parameters
219
Data Mapping
219
Link Layer
221
Application Layer
223
Server Diagnostic
225
Commands Qualifier
226
Communication Performance
227
MODBUS Server
227
Cpu's Local Interfaces
227
Remote Interfaces
228
OPC da Server
228
OPC UA Server
229
IEC60870-5-104 Server
229
System Performance
230
I/O Scan Time
230
Memory Card
230
RTC Clock
231
Function Blocks for RTC Reading and Writing
231
Function Blocks for RTC Reading
231
Getdateandtime
232
Gettimezone
232
Getdayofweek
233
RTC Writing Functions
234
Setdateandtime
234
Settimezone
235
Extended_Date_And_Time
235
Rtc_Status
235
Timezonesettings
236
User Files Memory
238
Memory Card
240
Project Preparation
240
Project Transfer
241
Mastertool Access
242
Cpu's Informative and Configuration Menu
242
Function Blocks and Functions
245
Special Function Blocks for Serial Interfaces
245
Serial_Cfg
249
Serial_Get_Cfg
251
Serial_Rx
255
Serial_Set_Ctrl
261
Serial_Tx
263
Inputs and Outputs Update
265
Refresh_Input
265
Refresh_Output
266
PID Function Block
268
Timer Retain
268
Tof_Ret
269
Ton_Ret
270
Tp_Ret
271
Non-Redundant Timer
272
Tof_Nr
272
Ton_Nr
273
Tp_Nr
273
User Log
274
Userlogadd
275
Userlogdeleteall
276
Clearrtudiagnostic
277
Cleareventqueue
277
Snmp
278
Introduction
278
SNMP Nas Ucps Nexto
278
Private MIB
279
SNMP Configuration
279
User and SNMP Communities
280
User Management and Access Rights
281
Redundancy with NX3030 CPU
282
Introduction
282
Technical Description and Configuration
283
Minimum Configuration of a Redundant CPU (Not Using PX2612 Panel)
283
Typical Configurations of a Redundant CPU
284
NX5001 Modules Addition for PROFIBUS Networks
285
NX5000 Modules Addition for Ethernet Networks
285
NX4010 Module
285
NX4010 Features
286
Redundancy Control Panel PX2612
286
PX2612 Features
288
Interconnections between Half-Clusters and the Redundancy Control Panel PX2612
288
General Characteristics of a Redundant CP
289
Purchase Data
292
Principles of Operation
293
Identification of an NX3030 CPU
293
Single Redundant Project
293
Redundant Project Structure
293
Redundancy Template
293
Single and Cyclic Task Maintask
293
Mainprg Program
293
Activeprg Program
294
Nonskippedprg Program
294
Redundant and Non-Redundant Variables
295
Redundant and Non-Redundant %I Variables
295
Redundant and Non-Redundant %Q Variables
295
Redundant and Non-Redundant %M Variables
296
Redundant and Non-Redundant Symbolic Variables
297
Multiple Mapping
297
Diagnostics, Commands and User Data Structure
298
Cyclic Synchronization Services through NETA and NETB
299
Diagnostics and Commands Exchange
299
Redundant Data Synchronization
299
Redundant Forcing List Synchronization
300
Sporadic Synchronization Services through NETA and NETB
300
Project Synchronization
300
Project Synchronization Disabling
301
PROFIBUS Network Configuration
302
PROFIBUS Redundancy
302
PROFIBUS Failure Modes Vital and Not-Vital
302
Redundant Ethernet Networks with NIC Teaming
302
IP Change Methods
303
Fixed IP
303
Exchange IP
303
Active IP
304
Multiple IP
305
NIC Teaming and Active IP Combined Use
306
Ethernet Interfaces Use with Vital Fault Indication
306
Failure in Ethernet Interface
306
Failure in Connected MODBUS Server
306
OPC da Communication Use with Redundant Projects
306
Redundant CPU States
307
Not-Configured State
307
Starting State
308
Active State
308
Stand-By State
308
Inactive State
308
PX2612 Redundancy Command Panel Functions
309
PX2612 Buttons
309
PX2612 Leds
310
PX2612 Relays
310
Transition between Redundancy States
310
Transition 1 - Not-Configured to Starting
311
Transition 2 - Starting to Not-Configured
312
Transition 3 - Starting to Inactive
312
Transition 4 - Starting to Active
312
Transition 5 - Starting to Stand-By
312
Transition 6 - Inactive to Not-Configured
312
Transition 7 - Active to Not-Configured
312
Transition 8 - Active to Inactive
313
Transition 9 - Active to Stand-By
313
Transition 10 - Stand-By to Not-Configured
313
Transition 11 - Stand-By to Inactive
313
Transition 12 - Stand-By to Active
313
First Instants in Active State
313
Common Failures Which Cause Automatic Switchovers between Half-Clusters
314
Failures Associated to Switchovers between Half-Clusters Managed by the User
314
Fault Tolerance
315
Simple Failure with Unavailability
316
Simple Failure Without Unavailability Causing a Switchover
316
Double Failure Without Unavailability Causing a Switchover
316
Redundancy Overhead
317
Redundant CPU Programming
317
Wizard for a New Redundant Project Creation
317
Half-Clusters Configuration
322
Fixed Configuration in the 0 to 5 Rack Positions
322
Ethernet Ports Configuration in the CPU NX3030 (NET 1 and NET 2)
322
IP Address Configuration
322
NIC Teaming between NET 1 and NET 2
323
Vital Failure Setting in NET 1 and NET 2
323
NX5001 Modules Configuration
324
Insertion or Removal of NX5001 Modules
324
NX5001 Modules Parameters Adjust
324
PROFIBUS Remotes Configuration
325
NX5000 Modules Configuration
326
NX5000 Modules Insertion or Removal
326
NX5000 Modules Grouping with NIC Teaming Redundancy
326
Failure Vital Setting
326
NX4010 Redundancy Configuration
326
I/O Drivers Configuration
327
Maintask Configuration
327
Activeprg Program
328
Nonskippedprg Program
328
Redundancy Configuration Object
329
GVL Module_Diagnostics
329
Gvls with Redundant Symbolic Variables
329
Pous from the Program Type with Redundant Symbolic Variables
330
Breakpoints Utilization in Redundant Systems
330
MODBUS Instances Managing in Redundant System
330
Limitations on a Redundant PLC Programming
331
Limitations in Redundant Gvls and Pous
331
Non-Redundant Program Limitations (Nonskippedprg)
331
Getting the Redundancy State of a Half-Cluster
331
Reading Non-Redundant Diagnostics
331
Redundant CPU Program Downloading
332
Initial Downloading of a Redundant Project
332
First Step - IP Address Discovering for Mastertool Connection
332
Second Step - Verifying IP Addresses Conflict
333
Third Step - Preparing Mastertool Connection (Set Active Path)
333
Forth Step - Identifying the NX3030 CPU and Verifying the CPU Display
333
Fifth Step - Redundant Project Downloading
334
Mastertool Connection with a NX3030 CPU from a Redundant PLC
335
Modification Download in a Redundant Project
335
Offline and Online Modifications Download
335
Modifications Which Demand Offline Download and the Interruption of the Process Control
336
Modifications Which Demand Offline Download
336
Modifications Which Allow Online Download
336
Online Download of Modifications
337
Offline Download of Modifications with Process Control Interruption
337
Previous Planning for Offline Modifications Without Process Control Interruption
338
Previous Planning for Hot Modifications in Redundant PROFIBUS Networks
338
Step 1 - Plan Future Expansion of the Remotes Inserted in the PROFIBUS Network Initial Version
338
Step 2 - Insert the Redundant PROFIBUS Network Initial Version in the Project
339
Step 3 - Allocate %I and %Q Variables Areas for the PROFIBUS Network Considering Future Remote Expansion
339
Previous Planning for Other Hot Modifications
340
Incompatibility of Applications
341
Project Update Due to Mastertool IEC XE Update
341
Updating Project from Versions Previous to 2.00 to Version 2.00 or Higher
341
Exploring the Redundancy for Offline Downloading of Modifications Without Interruption of the Process Control
342
Step 1 - Verify Basic Requirements Attending
342
Step 2 - Don't Download in Group Modifications Which Can be Downloaded Online
343
Step 3 - Previous Project Backup
343
Step 4 - Cares in Editing the Offline Downloaded Modifications
343
Step 5 - Inactive PLC Project Synchronism Disabling
343
Step 6 - Physical Modifications Executing
344
Step 7 - Download the Offline Modifications in the Non-Active PLC
344
Step 8 - Set the Non-Active PLC Back to Run Mode to Make Go Back to Stand-By State
344
Step 9 - Execute Switchover between Active and Stand-By Plcs
344
Step 10 - Projects Synchronism Enabling in the Active PLC
345
Step 11 - Optional Reorganization of PLC and PROFIBUS Networks in Active State331
345
Redundancy Maintenance
345
Modules Hot Swapping in a Redundant PLC
345
Mastertool Warning Messages
345
Blocking of Redundant or Non-Redundant Project Download
345
Warnings before Commands Which May Stop the Active PLC
345
Alert before Logging in to Non-Active CP
346
Redundancy Diagnostics on NX3030 CPU Graphic Display
346
CP Redundancy Status
346
Screens below the REDUNDANCY Menu
346
Redundancy Diagnostics Structure
346
Redundancy Diagnostics
347
Redundancy Commands
358
User Information Exchanged between PLCA and PLCB
361
Modbus Diagnostics Used at Redundancy
361
Redundancy Event Log
362
PX2612 Panel Test
362
Test Mode Entry
362
Test Mode Manual and Automatic Outputs
362
Leds Testing
362
Buttons Test
363
Relay Test
363
Suggested Sequence for PX2612 Test Executing
363
Maintenance
365
Module Diagnostics
365
One Touch Diag
365
Diagnostics Via LED
367
DG (Diagnostic)
367
WD (Watchdog)
367
RJ45 Connector Leds
368
Diagnostics Via WEB
368
Diagnostic Explorer
370
Diagnostics Via Variables
371
Summarized Diagnostics
371
Detailed Diagnostics
374
Diagnostics Via Function Blocks
384
Gettaskinfo
384
Graphic Display
386
System Log
388
Not Loading the Application at Startup
388
Power Supply Failure
388

ALTUS Nexto NX3030 User Manual (388 pages)

Nexto Series

Brand: ALTUS | Category: Processor | Size: 9 MB

Table of Contents
4
1 Introduction

9
- Nexto Series
  
  10
  - Innovative Features
    11
- Documents Related to this Manual
  
  12
- Visual Inspection
  
  13
- Technical Support
  
  13
- Warning Messages Used in this Manual
  
  13
2 Technical Description

14
- Panels and Connections
  
  14
- General Features
  
  16
  - Common General Features
    16
  - Specific Features
    17
  - Serial Interfaces
    20
  - Ethernet Interfaces
    21
  - Power Supply
    22
  - Memory Card Interface
    22
- Compatibility with Other Products
  
  23
- Performance
  
  23
  - Application Times
    23
  - Time for Instructions Execution
    24
  - Initialization Times
    24
  - Interval Time
    24
- Physical Dimensions
  
  25
  - Nx3004/Nx3005
    25
  - Nx3010/Nx3020/Nx3030
    26
- Purchase Data
  
  27
  - Integrant Items
    27
  - Product Code
    27
- Related Products
  
  27
3 Installation

29
4 Configuration

42
- CPU Configuration
  
  42
  - General Parameters
    42
  - External Event Configuration
    51
  - SOE Configuration
    53
  - Time Synchronization
    55
  - Internal Points
    58
- Serial Interfaces Configuration
  
  67
  - Com 1 (Nx3010/Nx3020/Nx3030)
    67
  - COM1 (NX3004/NX3005) and COM 2 (NX3010/NX3020/NX3030)
    70
- Ethernet Interfaces Configuration
  
  71
  - Local Ethernet Interfaces
    71
  - Remote Ethernet Interfaces
    72
  - Reserved TCP Ports
    72
- NX5000 Module Configuration
  
  72
- Protocols Configuration
  
  74
  - Protocol Behavior X CPU State
    78
  - Double Points
    79
  - Cpu's Events Queue
    79
  - Interception of Commands Coming from the Control Center
    81
  - Modbus Rtu Master
    85
  - Modbus Rtu Slave
    98
  - MODBUS Ethernet
    106
  - OPC da Server
    130
  - Master Ethercat
    142
  - Ethernet/Ip
    160
  - IEC 60870-5-104 Server
    168
- Communication Performance
  
  181
  - MODBUS Server
    181
  - OPC Server
    183
  - Server IEC60870-5-104
    183
- System Performance
  
  184
  - I/O Scan Time
    184
  - Memory Card
    185
- RTC Clock
  
  185
  - Function Blocks for RTC Reading and Writing
    185
  - RTC Data Structures
    189
- User Files Memory
  
  191
- Memory Card
  
  193
  - Mastertool Access
    195
- Cpu's Informative and Configuration Menu
  
  196
- Function Blocks and Functions
  
  199
  - Special Function Blocks for Serial Interfaces
    199
  - Inputs and Outputs Update
    215
  - PID Function Block
    218
  - Timer Retain
    221
  - Non-Redundant Timer
    224
  - User Log
    226
  - Clearrtudiagnostic
    229
  - Cleareventqueue
    229
- Snmp
  
  230
  - Introduction
    230
  - SNMP in Nexto Cpus
    230
  - Private MIB
    231
  - Configuration
    234
  - User and SNMP Communities
    235
- User Management and Access Rights
  
  236
5 Initial Programming

237
- Memory Organization and Access
  
  237
- Project Profiles
  
  239
  - Single
    240
  - Basic
    240
  - Normal
    240
  - Expert
    241
  - Custom
    242
  - Machine Profile
    242
  - General Table
    243
  - Maximum Number of Tasks
    243
- CPU Configuration
  
  245
- Libraries
  
  246
- Inserting a Protocol Instance
  
  246
  - Modbus Rtu
    247
  - MODBUS Ethernet
    248
  - Server IEC 60870-5-104
    250
- Finding the Network
  
  253
- Login
  
  255
- Run Mode
  
  256
- Stop Mode
  
  258
- Writing and Forcing Variables
  
  258
- Logout
  
  259
- Project Upload
  
  259
- CPU Operating States
  
  261
  - Run
    261
  - Stop
    261
  - Breakpoint
    261
  - Exception
    261
  - Reset Warm
    261
  - Reset Cold
    261
  - Reset Origin
    261
  - Reset Process Command (IEC 60870-5-104)
    262
- Programs (Pous) and General Variable Lists (Gvls)
  
  262
  - Mainprg Program
    262
  - Startprg Program
    262
  - Userprg Program
    262
  - GVL Disables
    262
  - GVL Ioqualities
    263
  - GVL Module_Diagnostics
    264
  - GVL Qualities
    265
  - GVL Reqdiagnostics
    267
  - GVL System_Diagnostics
    269
6 Redundancy with Nx3030 Cpu

271
7 Maintenance

355
- Module Diagnostics
  
  355
  - One Touch Diag
    355
  - Diagnostics Via LED
    358
  - Diagnostics Via WEB
    359
  - Diagnostic Explorer
    361
  - Diagnostics Via Variables
    362
  - Diagnostics Via Function Blocks
    376
- Graphic Display
  
  378
- System Log
  
  380
- Not Loading the Application at Startup
  
  380
- Power Supply Failure
  
  380
- Common Problems
  
  381
- Troubleshooting
  
  381
- Preventive Maintenance
  
  382
8 Glossary

383

ALTUS Nexto NX3030 User Manual (82 pages)

Brand: ALTUS | Category: Controller | Size: 7 MB

Table of Contents
3
1 Introduction

7
- Nexto Series Features
  7
  - Module List
    7
    
    Cpus - Central Processing Units
    7
    
    Fieldbus Interfaces
    7
    
    Input Modules
    7
    
    Mixed I/O Modules
    8
    
    Output Modules
    8
    
    Power Supply Modules
    8
    
    Racks
    8
    
    Software
    8
    
    Special Modules
    8
    
    Accessories
    9
  - Innovative Features
    9
  - Architecture
    10
    
    Backplane Bus
    10
    
    Backplane Racks
    10
    
    Cpu
    10
    
    Power Supply Module (PSU)
    10
    
    Fieldbus Head
    11
    
    Fieldbus Interface
    11
    
    I/O Modules
    11
  - Application Examples
    12
    
    Compact CPU
    12
    
    Single CPU
    12
    
    Single CPU with Remote Rack Expansion
    13
    
    Single CPU with Remote Rack Expansion and Loopback
    14
    
    Single CPU with Redundant Rack Expansion and Loopback
    15
    
    Fieldbus Interfaces
    16
    
    Fieldbus Interfaces with Redundancy
    17
    
    MODBUS TCP Head
    18
    
    CPU Redundancy
    19
    
    Minimum Configuration of a Redundant PLC (Without PX2612 Panel Usage)
    19
    
    CPU & Network Interface Modules Redundancy
    20
  - Main Features
    20
    
    Cpus
    20
    
    High-Speed Backplane Bus
    20
    
    Modules
    20
    
    Capacities
    21
    
    CPU Programming & Firmware Update
    21
    
    Enhanced Diagnostics
    21
    
    High Availability
    21
    
    Hot-Swapping
    21
    
    Robustness
    21
    
    Terminal Block Insertion & Removal
    21
  - MT8500 - Mastertool IEC XE
    22
    
    IEC 61131-3 Programming Languages
    22
    
    Editors for Project Configuration and Hardware Configuration
    23
    
    Object-Oriented Programming
    23
    
    Online, Debugging and Commissioning Features
    23
    
    Simulation
    24
    
    Web
    24
    
    User Documentation & Help Files
    25
    
    Docking View
    26
    
    Enhanced Diagnostics
    26
  - I/O System
    26
  - Environmental Conditions
    26
  - Standards and Certifications
    27
- Documents Related to this Manual
  28
- Visual Inspection
  29
- Technical Support
  30
- Warning Messages Used in this Manual
  30
2 Configuration

31
- Configuration Steps
  31
- Mastertool IEC XE Graphic Editor
  33
  - Compatible Components Tree
    33
  - Module Documentation Access
    33
  - Architecture Verification
    33
  - Bill of Materials
    33
  - Configuration and Consumption
    33
3 Panel Design

34
- Mechanic Design
  34
- Thermal Design
  42
  - Heat Dissipation in an Electrical Panel
    42
- Electrical Design
  45
  - General Information
    45
  - Panel Supply
    45
  - Panel Cables Distribution
    45
  - Panel Illumination
    46
  - Grounding
    46
  - Electromagnetic Interference
    46
  - Shield
    46
  - Noise Suppressors
    46
    
    Circuit with Diode
    46
    
    Circuit with Diode and Zener
    47
    
    Circuit with Varistor
    47
    
    RC Circuit
    47
    
    Circuit with Capacitor
    48
  - Supply Distribution Outside the Panel
    48
  - Lightning Protection
    49
4 Installation

50
- Visual Inspection
  50
- Mechanical Installation
  50
  - Backplane Rack Fixation
    50
    
    Drilling
    50
    
    Assembly
    51
    
    Removal
    53
  - Module Insertion
    53
  - Modules Removal
    55
  - I/O Modules
    56
    
    Frontal Cover
    57
    
    I/O Connector Insertion for Nexto and Nexto Jet Modules
    58
    
    I/O Connector Block Removal for Nexto and Nexto Jet Modules
    61
    
    I/O Connector Block
    64
    
    I/O Module Labels
    64
    
    Identification
    64
    
    Identification Number and Description
    64
    
    Installation Diagram
    65
    
    Label Insertion and Removal
    67
  - Rack Connector Cover
    69
  - Rack Connector Cover Insertion
    69
  - Rack Connector Cover Removal
    70
  - Electric Installation
    71
  - Spring-Connectors
    71
    
    Cable Insertion
    73
    
    10-Pin Connector Block - NX9402
    74
    
    12-Pin Connector Block with Fixation - NX9405
    74
    
    18-Pin Connector Block with Fixation - NX9406
    74
    
    20-Pin Connector Block - NX9403
    74
    
    6-Pin Connector Block - NX9401
    74
    
    6-Pin Connector Block with Fixation - NX9404
    74
    
    Cable Assembly
    75
    
    Cable Fixation and Identification
    75
    
    Nexto Solution
    75
    
    Nexto Jet Solution
    76
    
    Cable Removal
    77
  - Connections
    78
  - Power Supply
    78
  - Fuses
    78
5 Maintenance

79
- Module Diagnostics
  79
  - One Touch Diag (OTD)
    79
    
    Diagnostics Mode Access
    79
    
    I/O Points Access
    81
    
    Module and I/O Points Description Access
    81
    
    Short Press and Long Press
    82
- Preventive Maintenance
  82

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Documents Related to this Manual

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Technical Support

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Compatibility with Other Products

Performance

Physical Dimensions

Purchase Data

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Protocols Configuration

Communication Performance

System Performance

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User Files Memory

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Snmp

User Management and Access Rights

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Memory Organization and Access

Project Profiles

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Libraries

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Login

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Stop Mode

Writing and Forcing Variables

Logout

Project Upload

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Programs (Pous) and General Variable Lists (Gvls)

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Principles of Operation

Redundant CPU Programming

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