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Cordex HP 48 1.2kW
Alpha Technologies Cordex HP 48 1.2kW Manuals
Manuals and User Guides for Alpha Technologies Cordex HP 48 1.2kW. We have
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Alpha Technologies Cordex HP 48 1.2kW manual available for free PDF download: Technical Manual
Alpha Technologies Cordex HP 48 1.2kW Technical Manual (88 pages)
Rectifier Shelf System
Brand:
Alpha Technologies
| Category:
Power distribution unit
| Size: 11 MB
Table of Contents
Table of Contents
5
1 Safety
11
Safety Wording/Symbols
11
General Warning and Cautions
11
Electrical Safety
11
Battery Safety
12
2 Introduction
15
Scope of the Manual
15
Product Overview
15
Figure 1: Single Shelf
16
Figure 2: Dual Shelf
16
Figure 3: 2RU Shelf
16
3 Features
17
Rectifier
17
Rectifier Front Panel
17
Leds
17
Figure 4: Rectifier Front Panel
17
Mechanical Locking Clip
18
True Module Fail Alarm
18
Heat Dissipation
18
Over Temperature Protection
18
Wide AC Range
18
AC Inrush/Transient Suppression
19
Soft Start
19
Start Delay
19
Current Limit/Short Circuit Protection
19
Power Limiting
19
High Voltage Shutdown (HVSD)
19
Battery Eliminator Operation
19
Distribution
20
Kw System Distribution Module
20
Figure 5: 4.8Kw System Distribution Module
20
Figure 6: 3.6Kw System Distribution Module
20
Overview of the CXCM1 HP
21
Display
21
Figure 7: CXCM1 HP Controller
21
In-Shelf Display: Menu
22
Figure 8: In-Shelf Controller Dashboard Screens
22
Figure 9: In-Shelf Controller Menu
22
In-Shelf Controller Buttons
23
Figure 10: In-Shelf Controller Buttons: Vertical Mount
23
Figure 11: In-Shelf Controller Buttons: Horizontal Mount
23
Table 1: In-Shelf Controller Full Menu
23
Overview of the CXCM1
24
CXCM1+ Controller Front Panel
24
LCD Screen
25
Leds
25
Reset (CXCM1+ Only)
25
Figure 12: Cordex CXCM1+ Model System Controller Front Panel
25
Ethernet Port
26
Analog Input Channels
26
Digital Input Channels
26
Alarm and Control Output Relays
26
Network Connection and Remote Communication
26
Controller Connections
27
4 Inspection
29
Check for Damage
29
Packing Materials
29
Returns for Service
29
Figure 13: Packing Materials and Environmental Codes
29
5 Installation
31
Safety Precautions
31
Shelf Preparation/Mounting
31
Module Insertion/Removal
31
Removing a CXRF
32
Removing Older Model CXRF or CXCM1
32
Figure 14: Removing a Rectifier from the Shelf
32
Removing the CXCM1 HP
33
Figure 15: Removing a CXRF or CXCM1 or CXCM1
33
Figure 16: Removing the CXCM1 HP
34
6 Wiring and Connections
35
Safety Precautions
35
Tools Required
35
AC Feeder Protection/Sizing
35
AC Input
36
Strain Relief
36
Figure 17: AC Input, CAN, and Signal Connections (4800W System)
36
Table 2: Recommended AC Supply Configuration
36
Calculating Output Wire Size Requirements
37
DC Output
37
DC Output for Model 030-851-20 (Maximum 3600W)
37
Figure 18: AC Cord Strain Relief for IRU Shelves
37
Figure 19: DC Output Connections
38
DC Output for Model 0300165 (Maximum 4800W)
39
Figure 20: DC Output to Batteries
39
Figure 21: DC Output Connections (Four Load Breaker Configuration Shown)
40
Figure 22: Breaker Return Connections (Four Load Breaker Configuration Shown)
41
DC Output for Model 030-835-20/ 030-845-20 (Bulk Distribution)
42
CAN Ports
42
Network Connection and Remote Communications Via the Controller
42
Ethernet Port for Network Connection
42
Ethernet Port for Local Connection
42
Signal Wiring Connections
42
Analog Inputs
43
Digital Inputs
43
Figure 24: Signal Wiring Terminal Blocks (030-851-20 Shown)
43
Alarm (Relay) Outputs
44
Figure 25: Digital Input Connection Method
44
Figure 26: Relay Connections
44
Table 3: Voltage Level Definitions for Digital Inputs
44
LVD Control (Load Disconnect or Battery Disconnect)
45
LVD Control Alternative
45
7 Operation
47
Main Rectifier States
47
Off
47
Start Delay
47
Soft Start
47
Normal Operation
47
Turning off
48
Main Rectifier Modes
48
Output Voltage Modes
48
Output Current/Power Modes
48
CAN Bus Communication
49
Factory Ranges and Defaults
49
Table 6: Factory Ranges and Defaults
50
8 System Startup
51
Check System Connections
51
Verify AC and Power the Shelf
51
Check Battery Polarity and Connect
51
Controller Reset
51
Soft Reset (CXCM1+ Only)
51
IP Address Reset (CXCM1+ Only)
51
Hard Reset
52
Accessing the LVD Jumper
52
9 Maintenance
53
Rectifier Fan Replacement
53
Figure 27: Rectifier Fan Replacement
53
Table 7: Sample Maintenance Log
53
10 Warranty and Service Information
55
Technical Support
55
Warranty Statement
55
Product Warranty
55
Battery Warranty
55
Warranty Claims
55
Service Information
55
11 Certification
57
12 Glossary
59
13 Specifications
61
Cordex HP 48 1.2Kw Switched Mode Rectifier
61
CXCM1 HP Controller
64
CXCM1+ Controller
66
Table 10: Specifications: CXCM1+ Controller
66
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