Allweiler COLFAX AE4H Manuals

Manuals and User Guides for Allweiler COLFAX AE4H. We have 2 Allweiler COLFAX AE4H manuals available for free PDF download: Operating And Maintenance Instructions With Instructions For Assembly And Disassembly, Operating Instructions Manual

Allweiler COLFAX AE4H Operating And Maintenance Instructions With Instructions For Assembly And Disassembly (64 pages)

Progressing cavity pump

Brand: Allweiler | Category: Water Pump | Size: 1 MB

Table of Contents
3
1 About These Instructions

7
- Who Should Read These Instructions
  7
- Related Documents
  7
- Warning Notices and Symbols
  7
- Technical Terms
  8
- Safety Notices
  8
- Keep Information Accessible
  8
- Inspection
  8
- Warranty
  8
2 Safety

9
3 Danger Points

12
4 Design and Function

13
- Application and Area of Usage
  13
- Labeling
  13
- Nameplate
  13
- ATEX Nameplate
  13
- Pump Model Label
  13
- Performance Data
  13
- Design
  13
- Structural Design
  13
- Bearing and Lubrication
  13
- Shaft Seal
  14
- Dimensions/ Branch Positions/Flanges
  14
- Noise Level
  14
- Non-Ionizing Radiation (EMC)
  15
- Operation
  15
- Pump Unit Design
  15
- Drive
  15
- Shaft Coupling and Safety Guarding
  15
- Base Plate
  15
5 Transport, Storage, and Disposal

16
- Packaging
  16
- Transportation
  16
- Preserving Progressing Cavity Pumps and Placing Them into Storage
  16
- Preserving
  16
- Storage
  16
- Removing Preservative
  17
- Preservatives
  17
- Cleaning Agent
  18
- Disposal
  18
6 Installation and Connection

19
- Setting up the Pump
  19
- Foundation
  19
- Steel Frame Configuration
  19
- Characteristics of a Concrete Foundation
  19
- Fastening the Pump Unit to the Concrete Foundation
  19
- Characteristics of a Concrete
  19
  - Foundation for Cast Base Plates
    19
- Mortaring the Base Plate
  20
- Base Plate
  20
- Coupling
  20
- Fig. 4 Check for Twisting
  20
- Fig. 5 Check Coupling Alignment
  20
  - Assembling Pump and Drive
    21
  - V-Belt Drive
    21
- Fig. 7 Check Angular Misalignment
  21
7 Operation

24
8 Maintenance Cycles and Intervals

27
9 Maintenance

28
10 Maintenance

32
11 Spare Parts

45
12 Causes and Removal of Operational Faults

56
13 Clearance Certificate

58
- Fig. 37 Clearance Certificate
  58
14 Declaration According to EC Machinery Directive

59

Allweiler COLFAX AE4H Operating Instructions Manual (60 pages)

Progressive Cavity Pump

Brand: Allweiler | Category: Water Pump | Size: 2 MB

Table of Contents
2
About this Document

5
Safety

7
- Intended Use
  7
- General Safety Instructions
  7
- Product Safety
  7
- Operator's Obligations
  7
- Obligations of Personnel
  8
- Specific Hazards
  8
- Explosion-Hazard Area
  8
- Hazardous Pumped Liquids
  8
Layout and Function

9
- Labels
  9
- Nameplate
  9
- Pump Type Code
  9
- Fig
  9
  - Protection Mark)
    9
  - Layout
    10
  - Base Version
    10
  - RG Version (Open-Feed Version with Internal Gearbox Mounting)
    11
  - Function
    11
  - Shaft Seals
    11
  - Packing Gland
    11
  - Mechanical Seals
    11
  - Bearings and Lubrication
    11
    
    With Internal Gearbox Mounting)
    11
  - Auxiliary Systems
    12
  - Sealing System
    12
  - Heating and Cooling System (Optional)
    12
  - Types of Setup
    12
    
    Installation
    12
Transport, Storage and Disposal

13
- Transport
  13
- Unpacking and Inspection on Delivery
  13
- Lifting
  13
- Treatment for Storage
  13
  - Illustrated)
    13
  - Close-Coupled Pump (as Illustrated)
    13
- Storage
  14
- Removing Preservative
  14
- Disposal
  14
Setup and Connection

15
Operation

22
- Preparing Initial Start-Up
  22
- Identifying the Pump Type
  22
- Removing Preservative
  22
- Preparing Auxiliary Systems (if Available)
  22
- Filling Pump
  22
- Turning the Pump
  22
- Checking the Sense of Rotation
  23
- Start-Up
  23
- Switching on
  23
- Switching off
  23
- Shutting down the Pump
  24
- Draining the Pump
  24
- Start-Up Following a Shutdown Period
  24
- Operating the Stand-By Pump
  24
- Measures to be Taken if the Pump Is Shut down
  24
- Measures Depending on the Behavior of the Pumped Liquid
  24
Maintenance

25
- Inspections
  25
- Antifriction Bearings Lubricated with
  26
  - Grease
    26
- Spur Gear with Oil Lubrication (RG Design)
  26
- Joints with Oil Lubrication
  26
- Packing Gland
  26
- Mechanical Seals
  26
- Drive Seal (RG Design)
  26
- V-Belt Drive
  27
- Motor
  27
- 7.2.10 Cleaning the Pump
  27
- Dismounting
  27
- Returning the Pump to the Manufac
  28
- Dismounting
  28
  - Turer
    28
- Residual Liquid in the Pump
  28
- Measures for Return
  28
  - Installing
    29
  - Ordering Spare Parts
    29
Troubleshooting

30
- Pump Malfunctions
  30
- Malfunction/Number Assignment
  30
- Pump Troubleshooting List
  32
Appendix

33
- Part Numbers and Designations
  33
- Sectional Drawings
  33
- Numbers
  37
- Drawings
  38
- Sectional Drawings
  39
- AE, Design ID and AEB, Design IE
  39
- AE, Design ZD and AEB, Design ZE
  40
- AE, Dosing Pump Design
  41
- AE, Design RG
  42
  - Universal Joint Shaft)
    42
- AE, Design RG (Detailed Views: Mixing Screw and Bearings of Specific Sizes)
  43
- Packing Gland with Flushing Ring (P02)
  44
- Packing Gland with Internal Lantern Ring (P03)
  44
- Packing Gland with External Lantern Ring (P04)
  44
- Mechanical Seal, Single-Action (G0K and G0N)
  44
- Tab
  44
- Mechanical Seal, Single-Action with Throttle Ring (G0S and G0T)
  45
- Mechanical Seal, Single-Action with Quenching (G0Q)
  45
- Mechanical Seal, Double-Action (G0D)
  45
  - Stator Versions
    46
  - Technical Specifications
    47
  - Ambient Conditions
    47
  - Preservatives
    47
  - Cleaning Agents
    47
  - Parameters for Auxiliary Systems
    47
- Tab
  47
  - Lubricants
    48
  - Lubrication Quantities (RG Design)
    48
- Tab. 23
  48
  - Mechanical Seal
    48
  - With Quenching
    48
  - Heating Medium
    48
  - Tightening Torques
    49
  - Sound Pressure Level
    49
  - Pumps
    49
- Tab
  50
  - Groups
    52
- Tab
  52
  - Quantity
    53
  - Pump Group
    53
  - AE1F and AEB1F
    53
  - AE1L and AEB1L
    53
  - AE1E and AEB1E
    53
- Total Volume and Residual Liquid Quantity AED1E
  53
- Total Volume and Residual Liquid Quantity AE2E and AEB2E
  54
  - AE1N and AEB1N
    54
  - AE2N and AEB2N
    54
- Total Volume and Residual Liquid Quantity AEB3N
  54
- Total Volume and Residual Liquid Quantity AE4N
  54
  - Total Volume and Residual Liquid Quantity AED2N and AEDB2N
    54
- Total Volume and Residual Liquid Quantity AE1+1H
  55
- Total Volume and Residual Liquid Quantity AE2H
  55
- Total Volume and Residual Liquid Quantity AE2+2H
  55
- Total Volume and Residual Liquid Quantity AE4H
  55
- Total Volume and Residual Liquid Quantity AE2+2V
  55
- Declaration of Conformity According to EC Machine Directive
  57

Allweiler Categories

Water Pump

More Allweiler Manuals

Allweiler COLFAX AE4H Manuals

Allweiler COLFAX AE4H Operating And Maintenance Instructions With Instructions For Assembly And Disassembly (64 pages)

Table of Contents

1 About These Instructions

2 Safety

3 Danger Points

4 Design and Function

5 Transport, Storage, and Disposal

6 Installation and Connection

7 Operation

8 Maintenance Cycles and Intervals

9 Maintenance

10 Maintenance

11 Spare Parts

12 Causes and Removal of Operational Faults

13 Clearance Certificate

14 Declaration According to EC Machinery Directive

Allweiler COLFAX AE4H Operating Instructions Manual (60 pages)

Table of Contents

About this Document

Safety

Layout and Function

Transport, Storage and Disposal

Setup and Connection

Operation

Maintenance

Troubleshooting

Appendix

Related Products

Allweiler Categories