Allweiler COLFAX AE1+1H Manuals

Manuals and User Guides for Allweiler COLFAX AE1+1H. We have 2 Allweiler COLFAX AE1+1H manuals available for free PDF download: Operating And Maintenance Instructions With Instructions For Assembly And Disassembly, Operating Instructions Manual

Allweiler COLFAX AE1+1H Operating And Maintenance Instructions With Instructions For Assembly And Disassembly (64 pages)

Progressing cavity pump

Brand: Allweiler | Category: Water Pump | Size: 1 MB

Table of Contents
3
1 About These Instructions

7
- Who Should Read These Instructions
  7
- Related Documents
  7
- Warning Notices and Symbols
  7
- Technical Terms
  8
- Safety Notices
  8
- Keep Information Accessible
  8
- Inspection
  8
- Warranty
  8
2 Safety

9
3 Danger Points

12
4 Design and Function

13
- Application and Area of Usage
  13
- Labeling
  13
- Nameplate
  13
- ATEX Nameplate
  13
- Pump Model Label
  13
- Performance Data
  13
- Design
  13
- Structural Design
  13
- Bearing and Lubrication
  13
- Shaft Seal
  14
- Dimensions/ Branch Positions/Flanges
  14
- Noise Level
  14
- Non-Ionizing Radiation (EMC)
  15
- Operation
  15
- Pump Unit Design
  15
- Drive
  15
- Shaft Coupling and Safety Guarding
  15
- Base Plate
  15
5 Transport, Storage, and Disposal

16
- Packaging
  16
- Transportation
  16
- Preserving Progressing Cavity Pumps and Placing Them into Storage
  16
- Preserving
  16
- Storage
  16
- Removing Preservative
  17
- Preservatives
  17
- Cleaning Agent
  18
- Disposal
  18
6 Installation and Connection

19
- Setting up the Pump
  19
- Foundation
  19
- Steel Frame Configuration
  19
- Characteristics of a Concrete Foundation
  19
- Fastening the Pump Unit to the Concrete Foundation
  19
- Characteristics of a Concrete
  19
  - Foundation for Cast Base Plates
    19
- Mortaring the Base Plate
  20
- Base Plate
  20
- Coupling
  20
- Fig. 4 Check for Twisting
  20
- Fig. 5 Check Coupling Alignment
  20
  - Assembling Pump and Drive
    21
  - V-Belt Drive
    21
- Fig. 7 Check Angular Misalignment
  21
7 Operation

24
8 Maintenance Cycles and Intervals

27
9 Maintenance

28
10 Maintenance

32
11 Spare Parts

45
12 Causes and Removal of Operational Faults

56
13 Clearance Certificate

58
- Fig. 37 Clearance Certificate
  58
14 Declaration According to EC Machinery Directive

59

Allweiler COLFAX AE1+1H Operating Instructions Manual (60 pages)

Progressive Cavity Pump

Brand: Allweiler | Category: Water Pump | Size: 2 MB

Table of Contents
2
About this Document

5
Safety

7
- Intended Use
  7
- General Safety Instructions
  7
- Product Safety
  7
- Operator's Obligations
  7
- Obligations of Personnel
  8
- Specific Hazards
  8
- Explosion-Hazard Area
  8
- Hazardous Pumped Liquids
  8
Layout and Function

9
- Labels
  9
- Nameplate
  9
- Pump Type Code
  9
- Fig
  9
  - Protection Mark)
    9
  - Layout
    10
  - Base Version
    10
  - RG Version (Open-Feed Version with Internal Gearbox Mounting)
    11
  - Function
    11
  - Shaft Seals
    11
  - Packing Gland
    11
  - Mechanical Seals
    11
  - Bearings and Lubrication
    11
    
    With Internal Gearbox Mounting)
    11
  - Auxiliary Systems
    12
  - Sealing System
    12
  - Heating and Cooling System (Optional)
    12
  - Types of Setup
    12
    
    Installation
    12
Transport, Storage and Disposal

13
- Transport
  13
- Unpacking and Inspection on Delivery
  13
- Lifting
  13
- Treatment for Storage
  13
  - Illustrated)
    13
  - Close-Coupled Pump (as Illustrated)
    13
- Storage
  14
- Removing Preservative
  14
- Disposal
  14
Setup and Connection

15
Operation

22
- Preparing Initial Start-Up
  22
- Identifying the Pump Type
  22
- Removing Preservative
  22
- Preparing Auxiliary Systems (if Available)
  22
- Filling Pump
  22
- Turning the Pump
  22
- Checking the Sense of Rotation
  23
- Start-Up
  23
- Switching on
  23
- Switching off
  23
- Shutting down the Pump
  24
- Draining the Pump
  24
- Start-Up Following a Shutdown Period
  24
- Operating the Stand-By Pump
  24
- Measures to be Taken if the Pump Is Shut down
  24
- Measures Depending on the Behavior of the Pumped Liquid
  24
Maintenance

25
- Inspections
  25
- Antifriction Bearings Lubricated with
  26
  - Grease
    26
- Spur Gear with Oil Lubrication (RG Design)
  26
- Joints with Oil Lubrication
  26
- Packing Gland
  26
- Mechanical Seals
  26
- Drive Seal (RG Design)
  26
- V-Belt Drive
  27
- Motor
  27
- 7.2.10 Cleaning the Pump
  27
- Dismounting
  27
- Returning the Pump to the Manufac
  28
- Dismounting
  28
  - Turer
    28
- Residual Liquid in the Pump
  28
- Measures for Return
  28
  - Installing
    29
  - Ordering Spare Parts
    29
Troubleshooting

30
- Pump Malfunctions
  30
- Malfunction/Number Assignment
  30
- Pump Troubleshooting List
  32
Appendix

33
- Part Numbers and Designations
  33
- Sectional Drawings
  33
- Numbers
  37
- Drawings
  38
- Sectional Drawings
  39
- AE, Design ID and AEB, Design IE
  39
- AE, Design ZD and AEB, Design ZE
  40
- AE, Dosing Pump Design
  41
- AE, Design RG
  42
  - Universal Joint Shaft)
    42
- AE, Design RG (Detailed Views: Mixing Screw and Bearings of Specific Sizes)
  43
- Packing Gland with Flushing Ring (P02)
  44
- Packing Gland with Internal Lantern Ring (P03)
  44
- Packing Gland with External Lantern Ring (P04)
  44
- Mechanical Seal, Single-Action (G0K and G0N)
  44
- Tab
  44
- Mechanical Seal, Single-Action with Throttle Ring (G0S and G0T)
  45
- Mechanical Seal, Single-Action with Quenching (G0Q)
  45
- Mechanical Seal, Double-Action (G0D)
  45
  - Stator Versions
    46
  - Technical Specifications
    47
  - Ambient Conditions
    47
  - Preservatives
    47
  - Cleaning Agents
    47
  - Parameters for Auxiliary Systems
    47
- Tab
  47
  - Lubricants
    48
  - Lubrication Quantities (RG Design)
    48
- Tab. 23
  48
  - Mechanical Seal
    48
  - With Quenching
    48
  - Heating Medium
    48
  - Tightening Torques
    49
  - Sound Pressure Level
    49
  - Pumps
    49
- Tab
  50
  - Groups
    52
- Tab
  52
  - Quantity
    53
  - Pump Group
    53
  - AE1F and AEB1F
    53
  - AE1L and AEB1L
    53
  - AE1E and AEB1E
    53
- Total Volume and Residual Liquid Quantity AED1E
  53
- Total Volume and Residual Liquid Quantity AE2E and AEB2E
  54
  - AE1N and AEB1N
    54
  - AE2N and AEB2N
    54
- Total Volume and Residual Liquid Quantity AEB3N
  54
- Total Volume and Residual Liquid Quantity AE4N
  54
  - Total Volume and Residual Liquid Quantity AED2N and AEDB2N
    54
- Total Volume and Residual Liquid Quantity AE1+1H
  55
- Total Volume and Residual Liquid Quantity AE2H
  55
- Total Volume and Residual Liquid Quantity AE2+2H
  55
- Total Volume and Residual Liquid Quantity AE4H
  55
- Total Volume and Residual Liquid Quantity AE2+2V
  55
- Declaration of Conformity According to EC Machine Directive
  57

Allweiler Categories

Water Pump

More Allweiler Manuals

Allweiler COLFAX AE1+1H Manuals

Allweiler COLFAX AE1+1H Operating And Maintenance Instructions With Instructions For Assembly And Disassembly (64 pages)

Table of Contents

1 About These Instructions

2 Safety

3 Danger Points

4 Design and Function

5 Transport, Storage, and Disposal

6 Installation and Connection

7 Operation

8 Maintenance Cycles and Intervals

9 Maintenance

10 Maintenance

11 Spare Parts

12 Causes and Removal of Operational Faults

13 Clearance Certificate

14 Declaration According to EC Machinery Directive

Allweiler COLFAX AE1+1H Operating Instructions Manual (60 pages)

Table of Contents

About this Document

Safety

Layout and Function

Transport, Storage and Disposal

Setup and Connection

Operation

Maintenance

Troubleshooting

Appendix

Related Products

Allweiler Categories