Allweiler AEB1E Manuals

Manuals and User Guides for Allweiler AEB1E. We have 2 Allweiler AEB1E manuals available for free PDF download: Operating Instructions Manual, Operating And Maintenance Instructions Manual

Allweiler AEB1E Operating Instructions Manual (60 pages)

Progressive Cavity Pump

Brand: Allweiler | Category: Water Pump | Size: 2 MB

Table of Contents
2
About this Document

5
Safety

7
- Intended Use
  7
- General Safety Instructions
  7
- Product Safety
  7
- Operator's Obligations
  7
- Obligations of Personnel
  8
- Specific Hazards
  8
- Explosion-Hazard Area
  8
- Hazardous Pumped Liquids
  8
Layout and Function

9
- Labels
  9
- Nameplate
  9
- Pump Type Code
  9
- Fig
  9
  - Protection Mark)
    9
  - Layout
    10
  - Base Version
    10
  - RG Version (Open-Feed Version with Internal Gearbox Mounting)
    11
  - Function
    11
  - Shaft Seals
    11
  - Packing Gland
    11
  - Mechanical Seals
    11
  - Bearings and Lubrication
    11
    
    With Internal Gearbox Mounting)
    11
  - Auxiliary Systems
    12
  - Sealing System
    12
  - Heating and Cooling System (Optional)
    12
  - Types of Setup
    12
    
    Installation
    12
Transport, Storage and Disposal

13
- Transport
  13
- Unpacking and Inspection on Delivery
  13
- Lifting
  13
- Treatment for Storage
  13
  - Illustrated)
    13
  - Close-Coupled Pump (as Illustrated)
    13
- Storage
  14
- Removing Preservative
  14
- Disposal
  14
Setup and Connection

15
Operation

22
- Preparing Initial Start-Up
  22
- Identifying the Pump Type
  22
- Removing Preservative
  22
- Preparing Auxiliary Systems (if Available)
  22
- Filling Pump
  22
- Turning the Pump
  22
- Checking the Sense of Rotation
  23
- Start-Up
  23
- Switching on
  23
- Switching off
  23
- Shutting down the Pump
  24
- Draining the Pump
  24
- Start-Up Following a Shutdown Period
  24
- Operating the Stand-By Pump
  24
- Measures to be Taken if the Pump Is Shut down
  24
- Measures Depending on the Behavior of the Pumped Liquid
  24
Maintenance

25
- Inspections
  25
- Antifriction Bearings Lubricated with
  26
  - Grease
    26
- Spur Gear with Oil Lubrication (RG Design)
  26
- Joints with Oil Lubrication
  26
- Packing Gland
  26
- Mechanical Seals
  26
- Drive Seal (RG Design)
  26
- V-Belt Drive
  27
- Motor
  27
- 7.2.10 Cleaning the Pump
  27
- Dismounting
  27
- Returning the Pump to the Manufac
  28
- Dismounting
  28
  - Turer
    28
- Residual Liquid in the Pump
  28
- Measures for Return
  28
  - Installing
    29
  - Ordering Spare Parts
    29
Troubleshooting

30
- Pump Malfunctions
  30
- Malfunction/Number Assignment
  30
- Pump Troubleshooting List
  32
Appendix

33
- Part Numbers and Designations
  33
- Sectional Drawings
  33
- Numbers
  37
- Drawings
  38
- Sectional Drawings
  39
- AE, Design ID and AEB, Design IE
  39
- AE, Design ZD and AEB, Design ZE
  40
- AE, Dosing Pump Design
  41
- AE, Design RG
  42
  - Universal Joint Shaft)
    42
- AE, Design RG (Detailed Views: Mixing Screw and Bearings of Specific Sizes)
  43
- Packing Gland with Flushing Ring (P02)
  44
- Packing Gland with Internal Lantern Ring (P03)
  44
- Packing Gland with External Lantern Ring (P04)
  44
- Mechanical Seal, Single-Action (G0K and G0N)
  44
- Tab
  44
- Mechanical Seal, Single-Action with Throttle Ring (G0S and G0T)
  45
- Mechanical Seal, Single-Action with Quenching (G0Q)
  45
- Mechanical Seal, Double-Action (G0D)
  45
  - Stator Versions
    46
  - Technical Specifications
    47
  - Ambient Conditions
    47
  - Preservatives
    47
  - Cleaning Agents
    47
  - Parameters for Auxiliary Systems
    47
- Tab
  47
  - Lubricants
    48
  - Lubrication Quantities (RG Design)
    48
- Tab. 23
  48
  - Mechanical Seal
    48
  - With Quenching
    48
  - Heating Medium
    48
  - Tightening Torques
    49
  - Sound Pressure Level
    49
  - Pumps
    49
- Tab
  50
  - Groups
    52
- Tab
  52
  - Quantity
    53
  - Pump Group
    53
  - AE1F and AEB1F
    53
  - AE1L and AEB1L
    53
  - AE1E and AEB1E
    53
- Total Volume and Residual Liquid Quantity AED1E
  53
- Total Volume and Residual Liquid Quantity AE2E and AEB2E
  54
  - AE1N and AEB1N
    54
  - AE2N and AEB2N
    54
- Total Volume and Residual Liquid Quantity AEB3N
  54
- Total Volume and Residual Liquid Quantity AE4N
  54
  - Total Volume and Residual Liquid Quantity AED2N and AEDB2N
    54
- Total Volume and Residual Liquid Quantity AE1+1H
  55
- Total Volume and Residual Liquid Quantity AE2H
  55
- Total Volume and Residual Liquid Quantity AE2+2H
  55
- Total Volume and Residual Liquid Quantity AE4H
  55
- Total Volume and Residual Liquid Quantity AE2+2V
  55
- Declaration of Conformity According to EC Machine Directive
  57

Allweiler AEB1E Operating And Maintenance Instructions Manual (44 pages)

Progressing cavity pump

Brand: Allweiler | Category: Water Pump | Size: 0 MB

Table of Contents
3
About These Instructions
7
Who Should Read These Instructions
7
Related Documents
7
Warning Notices and Symbols
7
Technical Terms
8
Safety Notices
8
Keep Information Accessible
8
Inspection
8
Warranty
8
Safety
9
Dangers of Failure to Observe Safety Notices
9
Proper Use
9
2.3 Avoiding Common Mistakes
9
Avoiding Common Mistakes (Examples)
9
General Safety Notices
9
Product Safety
9
Operator's Responsibilities
9
Personnel Responsibilities
10
Safety Precautions
10
Authorized Operating Personnel
10
Safety Measures During Normal Operation
10
Safety at the Place of Installation
10
Maintenance and Repair
10
Removal of Malfunctions
10
Unauthorized Conversion and Production of Spare Parts
11
Impermissible Operating Methods
11
Protective Clothing
11
Residual Risks
11
Danger Points
12
Hazards When Working with the System
12
Dangers of Leaks
12
Dangers of Electrical Energy
12
Hazards Caused by Dust
12
Dangers of Moving Parts
12
Danger of Hot or Cold Parts
12
Operating in Potentially Explosive Atmospheres
12
Danger of Pumped Liquid
12
Design and Function
13
Application and Area of Usage
13
Labeling
13
Nameplate
13
ATEX Nameplate
13
Pump Model Label
13
Performance Data
13
Design
13
Structural Design
13
Bearing and Lubrication
13
Dimensions/ Branch Positions/Flanges
14
Noise Level
14
Non-Ionizing Radiation
14
Operation
14
Pump Unit Design
14
Drive
14
Transport, Storage, and Disposal
15
Packaging
15
Transportation
15
Preserving Progressing Cavity Pumps and Placing Them into Storage
15
Preserving
15
Storage
15
Disposal
16
Installation and Connection
17
Setting up the Pump
17
Space Requirement for Maintenance and Repair
17
Laying the Pipes
17
Nominal Widths
17
Supports and Connection Lines
17
Cleaning the Connections Lines before Installation
17
Safety and Inspection Equipment
17
Pressure and Vacuum Gauges
17
Safety Device in the Pressure Line
18
Electrical Connections
18
Operation
19
Preparing for Initial Start-Up
19
Filling the Pump with Liquid
19
Pump Rotation Difficulties
19
Checking the Direction of Rotation
19
Bringing the Pump into Operation
19
Starting
19
Drive
19
Checking Pump Capacity
20
Dry-Running Protection
20
Series AEB1E, AEB2E, AEB2N
20
Taking the Pump out of
20
Operation
20
Stoppage
20
Downtime
20
Special Applications of the Pump14
20
Maintenance Cycles and Intervals
21
Preventive Maintenance
22
Maintenance
22
General Monitoring
22
Universal Joints
22
Shaft Seal
22
Mechanical Seal
22
Drive Motors and (Variable) Gear16
22
Maintenance
23
Disassembly and Assembly
23
Instructions
23
Disassembling the Progressing
23
Cavity Pump
23
Removing the Stator
23
Removing the Rotor and Rotor- Side Joint
24
Fig. 4 Removing the Joint Clamp
24
Fig. 5 Removing the Joint Sleeve
24
Fig. 6 Removing the Bushes for Joint Bolt
24
Removing the Universal Joint Shaft and the Drive-Side Joint
25
Removing the Shaft Seal and Stub Shaft
25
Removing the Mechanical Seal, Single-Acting
25
Assembling the Progressing Cavity Pump
25
Installing the Shaft Seal and Stub Shaft
25
Installing the Mechanical Seal, General
25
Installing the Mechanical Seal, Single-Acting
26
Installing the Stub Shaft with Shaft Seal
26
Installing the Rotor and Rotor-Side Joint
27
Fig. 7 Clamp Sets in Inner Collar
27
Fig. 8 Pressing in the Joint Bush
27
Fig. 9 Securing the Joint Sleeve
27
Tightening with Clamping Tool Pok
28
It II
28
Fig. 10 Apply Pressure to the Joint Clamp Strap on the Joint Clamp Seal
28
Fig. 11 Tightening the Joint Clamps
28
Fig. 12 Canting and Shearing off the Joint Clamp
28
Installing the Universal Joint Shaft and the Drive-Side Joint
29
Installing the Stator
29
Spare Parts
30
Index of Spare Parts and Recommended Spare/Reserve Parts
31
Sectional Drawings for ME Construction Type
33
Fig. 13 Sectional Drawings for ME Construction Type
33
Sectional Drawing of SE Construction Type on Leveling Feet
34
Fig. 14 Sectional Drawing of SE Construction Type on Leveling Feet
34
Construction Type
35
Fig. 15 Sectional Drawings for SE Construction Type
35
Sectional Drawings for VE Measures for Longer Periods of Construction Type
36
Fig. 16 Sectional Drawings for VE Construction Type
36
Causes and Removal of Operational Faults
37
Clearance Certificate
39
Fig. 16 Clearance Certificate
39
Machinery Directive
40
EG-Konformitätserklärung
41
Fig. 17 EC Declaration of Conformity
41

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Water Pump

More Allweiler Manuals

Allweiler AEB1E Manuals

Allweiler AEB1E Operating Instructions Manual (60 pages)

Table of Contents

About this Document

Safety

Layout and Function

Transport, Storage and Disposal

Setup and Connection

Operation

Maintenance

Troubleshooting

Appendix

Allweiler AEB1E Operating And Maintenance Instructions Manual (44 pages)

Table of Contents

Related Products

Allweiler Categories