Alliance Laundry Systems DR445G2-BTT45D Manuals

Manuals and User Guides for Alliance Laundry Systems DR445G2-BTT45D. We have 5 Alliance Laundry Systems DR445G2-BTT45D manuals available for free PDF download: Troubleshooting Manual, Installation Operation & Maintenance, Programming Manual, Operation & Maintenance Manual

Alliance Laundry Systems DR445G2-BTT45D Troubleshooting Manual (196 pages)

Stacked 30 Pound Capacity Stacked 45 Pound Capacity Starting Serial No. 0602004144

Brand: Alliance Laundry Systems | Category: Dryer | Size: 8 MB

Table of Contents
3
Section 1 - Safety Information

6
Section 2 - Introduction

9
- Model Identification
  9
- Serial Plate Location
  11
- Customer Service
  11
- Wiring Diagram
  11
- How a Tumble Dryer Works
  12
Section 3 - Troubleshooting

13
Section 4 - Adjustments

36
- 17 Loading Door Switch
  
  36
- 18 Loading Door Strike
  
  36
- 19 Aligning Door Strike
  
  37
- 20 Cleaning Coin Drop
  
  37
Section 5 - Micro Display Control (MDC) Troubleshooting

40
Section 6 - Netmaster Troubleshooting

67
- Control Suffixes
  
  67
- 29 No Infra-Red (IR) Communication
  
  67
- 30 Coins Ignored When Entered
  
  68
- 31 Control Has no Display
  
  69
- 32 Door Open Indicator
  
  72
- 33 Motor will Not Start/Run
  
  75
- 34 Unit will Not Heat - Gas
  
  81
Section 7 - Hybrid Timer Control Troubleshooting

85
Section 8 - Electronic Control Troubleshooting

126
- WY Control Suffixes
  
  126
- 48 No Infrared Communicationl and W Control Suffixes Only
  
  127
- 49 Coins Ignored When Enteredl and W Control Suffixes Only
  
  128
- 50 No Display
  
  129
  - Door Open" Indicator
    131
- 52 No Start/Run
  
  133
- 53 Unit will Not Heat - Gas
  
  135
- 54 Unit will Not Heat - Steam
  
  138
- 55 Unit will Not Heat - Electric
  
  140
- 56 CE Models no Display
  
  143
- 57 CE Models no Start/Run
  
  147
- 58 CE Models will Not Heat - Electric
  
  152
Section 9 - LED OPL Control Troubleshooting

155
- Models with EO Control Suffix
  155
- 59 No Fan And/Or Drive Motor Rotation
  
  156
- 60 Stove and Cabinet Limit Errors
  
  159
- 61 No Display
  
  161
- 62 Airflow Errors
  
  163
- 63 Fan Motor Centrifugal Switch Error
  
  165
- 64 Close Door Indication
  
  167
- 65 Moisture Sensor Error
  
  169
  - Troubleshooting the Moisture Sensor Circuit
    171
- 66 Troubleshooting at the Control
  
  171
- 67 Troubleshooting from Control to Slip Ring Assembly
  
  173
- 68 Troubleshooting at Slip Ring Assembly
  
  175
- 69 Troubleshooting from Slip Ring Assembly to Moisture Sensing Baffle and Basket
  
  175
- 70 Troubleshooting from Basket Shaft to Moisture Sensing Baffle with Machine Basket Removed
  
  175
- 71 Troubleshooting at the Moisture Sensing Baffles with Machine Basket Removed
  
  176
- 72 Fan Motor Contactor Error
  
  177
- 73 Rotation Sensor Error
  
  179
- 74 Shorted or Open Thermistor
  
  181
- 75 Fuses and Transformer Configuration Jumper
  
  183
- 76 Dip Switch/Harness Index Mismatch
  
  184
- 77 Electronic Control Testing
  
  185
  - Diagnostic Test Descriptions
    187
  - Control Software Version Number Test
    187
  - Thermistor Temperature Test
    189
  - Production Test Cycle
    193
  - To Enter Production Test Cycle
    193
  - To Exit Production Test Cycle
    193

Alliance Laundry Systems DR445G2-BTT45D Installation Operation & Maintenance (136 pages)

25 Pound (11.3 Kilogram) Capacity 30 Pound (13.6 Kilogram) Capacity 35 Pound (16 Kilogram) Capacity Stacked 30 Pound (13.6 Kilogram) Capacity Stacked 45 Pound (20.4 Kilogram) Capacity 55 Pound (25 Kilogram) Capacity Starting Serial No. 0602004144

Brand: Alliance Laundry Systems | Category: Dryer | Size: 3 MB

Front Matter
3
Table of Contents
5
Introduction

9
- Model Identification
  9
- Contact Information
  16
Safety Information

17
- Important Safety Instructions
  17
Specifications and Dimensions

19
Installation

38
- Pre-Installation Inspection
  38
- Location Requirements
  38
- Position and Level the Tumble Dryer
  39
- Fifth Leveling Leg
  40
- Fire Suppression System
  40
  - Check Local Codes and Permits
    40
  - Water Requirements
    40
  - Water Connections
    41
  - Electrical Requirements
    42
  - Auxiliary Alarm
    42
- To Reverse the Loading Door (025, 030, 035 and 055 Series)
  42
- Before Placing Tumble Dryer into Service
  44
  - Required for CE Models Only
    46
- Installing CE Gas Drying Tumble Dryer
  47
  - General Information
    47
  - CE Orifices
    47
  - Properties of CE Gases
    50
  - Changing Gas Configuration
    51
  - Specific Conversion Procedures
    52
Exhaust Requirements

55
- Layout
  55
- Make-Up Air
  55
- Venting
  55
  - Individual Venting
    57
  - Manifold Venting
    57
Gas Requirements

61
- Gas Supply Pipe Sizing and Looping
  63
- High Altitude Burner Orifice Sizing
  65
Electrical Requirements

74
Steam Requirements

97
- Piping Recommendations
  99
- Installing Steam Trap and Making Condensate Return Connections
  99
Single Drop Timer

100
- Power-Up Mode
  100
- Ready Mode
  100
- Start Mode
  100
- Run Mode
  100
- Door Open Mode
  100
- End of Cycle Mode
  100
- Setting Dry Time Dipswitches
  100
  - Models through Serial No. 0908Xxxxx
    100
  - Models Starting Serial No. 0909Xxxxx
    100
- Dipswitch Settings
  101
- Topoffs
  105
- Temperature Selector Switch
  105
- To Program a Short Test Cycle
  105
- Error Codes
  106
Operating Instructions

107
- Emergency Stop Button on CE Models
  107
- Reversing Operation
  108
- Control Instructions
  108
  - Dual Digital Timer Control
    108
  - Electronic OPL Micro Control
    110
  - Single Drop Control
    111
  - MDC Coin and Card Control
    112
  - Quantum Control
    113
  - Galaxy 600 Control
    113
  - LED OPL Control
    114
  - Unilinc Control
    116
  - DX4 Coin Control
    117
  - DX4 OPL Control
    117
  - Diagnostic Microprocessor Control
    118
  - DMP OPL Models
    120
  - DMP Coin
    122
- Ignition Control Operation and Troubleshooting for Models Starting 3/11/13
  123
  - Internal Control Failure
    124
  - Troubleshooting
    124
  - Proper Electrode Location
    125
  - Flame Current Measurement
    125
- Ignition Control Operation for Non-CE Models through 3/10/13
  125
- Ignition Control Operation for CE Models through 3/10/13
  126
  - System Tests
    126
  - Diagnostic LED (DGN Led)/Error Codes
    127
Adjustments

128
- Gas Burner Air Shutter
  128
- Airflow Switch
  129
- Loading Door Switch
  129
- Door Strike
  129
Maintenance

131
- Daily
  131
- Monthly
  131
- Quarterly
  132
- Bi-Annually
  132
- Annually
  132
- Fire Suppression System Maintenance Test
  132
Before You Call for Service

134
- Part No. 70458301ENR7 © Copyright, Alliance Laundry Systems LLC - DO NOT COPY or TRANSMIT
  135
- Disposal of Unit
  136

Alliance Laundry Systems DR445G2-BTT45D Installation Operation & Maintenance (128 pages)

25 Pound (11 Kilogram) Capacity 30 Pound (13 Kilogram) Capacity 35 Pound (16 Kilogram) Capacity Stacked 30 Pound (13/13 Kilogram) Capacity Stacked 45 Pound (20/20 Kilogram) Capacity 55 Pound (24 Kilogram) Capacity

Brand: Alliance Laundry Systems | Category: Dryer | Size: 2 MB

Table of Contents
5
Introduction

9
- Model Identification
  9
- Contact Information
  15
Safety Information

17
- Explanation of Safety Messages
  17
- Important Safety Instructions
  17
- Tumble Dryer
  18
Specifications and Dimensions

19
Installation

34
- Pre-Installation Inspection
  34
- Location Requirements
  34
- Position and Level the Tumble Dryer
  35
- Fifth Leveling Leg
  36
- Fire Suppression System (Optional Equipment)
  36
  - Check Local Codes and Permits
    36
  - Water Requirements
    36
  - Water Connections
    37
  - Electrical Requirements
    38
  - Auxiliary Alarm
    38
- To Reverse the Loading Door (025, 030, 035 and 055 Series)
  38
- Before Placing Tumble Dryer into Service
  40
  - Required for CE Models Only
    42
- Installing CE Gas Drying Tumble Dryer
  42
  - General Information
    42
  - CE Orifices
    43
  - Properties of CE Gases
    47
  - Changing Gas Configuration
    47
  - Specific Conversion Procedures
    48
Exhaust Requirements

51
- Layout
  51
- Make-Up Air
  51
- Venting
  51
  - Individual Venting
    52
  - Manifold Venting
    53
Gas Requirements

56
- Gas Supply Pipe Sizing and Looping
  58
  - Low Pressure Gas Pipe Sizes
    58
  - High Pressure Gas Pipe Sizes
    60
- High Altitude Burner Orifice Sizing
  62
Electrical Requirements

70
Steam Requirements

92
- Piping Recommendations
  94
- Installing Steam Trap and Making Condensate Return Connections
  94
Single Drop Timer

95
- Power-Up Mode
  95
- Ready Mode
  95
- Start Mode
  95
- Run Mode
  95
- Door Open Mode
  95
- End of Cycle Mode
  95
- Setting Dry Time Dipswitches
  95
  - Models through Serial No. 0908Xxxxx
    95
  - Models Starting Serial No. 0909Xxxxx
    95
- Dipswitch Settings
  96
- Topoffs
  99
- Temperature Selector Switch
  99
- To Program a Short Test Cycle
  99
- Error Codes
  99
Operating Instructions

100
- Emergency Stop Button on CE Models
  100
- Reversing Operation
  101
- Control Instructions
  101
  - Dual Digital Timer Control
    101
  - Electronic OPL Micro Control
    103
  - Single Drop Control
    104
  - MDC Coin and Card Control
    105
  - Quantum Control
    105
  - Galaxy 600 Control
    106
  - LED OPL Control
    107
  - Unilinc Control
    108
  - DX4 Coin Control
    109
  - DX4 OPL Control
    110
  - Diagnostic Microprocessor Control
    110
  - DMP OPL Models
    112
  - DMP Coin
    114
  - Internal Control Failure
    116
  - Troubleshooting
    116
- Ignition Control Operation and Troubleshooting for Models Starting 3/11/13
  116
  - Proper Electrode Location
    117
  - Flame Current Measurement
    117
- Ignition Control Operation for Non-CE Models through 3/10/13
  117
- Ignition Control Operation for CE Models through 3/10/13
  118
  - System Tests
    119
  - Diagnostic LED (DGN Led)/Error Codes
    119
Adjustments

120
- Gas Burner Air Shutter
  120
- Airflow Switch
  121
- Loading Door Switch
  121
- Door Strike
  122
Maintenance

123
- Daily
  123
- Monthly
  124
- Quarterly
  124
- Bi-Annually
  124
- Annually
  124
- Fire Suppression System (Optional Equipment) Maintenance Test
  124
Before You Call for Service

126
- Removing Tumble Dryer from Service
  127
- Disposal of Unit
  128

Alliance Laundry Systems DR445G2-BTT45D Programming Manual (55 pages)

OPL Electronic Control

Brand: Alliance Laundry Systems | Category: Dryer | Size: 0 MB

Tumble Dryer
1
Front Matter

3
- Table of Contents
  4
Introduction

7
- Model Identification
  7
- Nameplate Location
  17
Preliminary Information

18
- About the Control
  18
- DIP Switch Configuration
  18
- Power Failure Recovery
  18
- Communications
  18
- Audit Information
  18
- Restore to Factory Defaults
  18
- Entering Program Mode
  19
Control Identification

20
- Operational Keypad
  20
- Operation Modes
  21
  - General Modes of Operation
    21
  - Power-Up Mode
    21
  - Idle Mode
    22
  - Run Mode
    22
  - Rapid Advance Mode
    23
  - Pause Mode
    23
  - Error Mode
    23
  - Communication Mode
    23
  - Cool down Mode
    23
  - End of Cycle Mode
    23
  - Extended Tumble Mode
    23
  - Reversing Mode (Reversing Models Only)
    23
  - Entering Diagnostic Mode from Idle Mode
    23
  - Displaying Temperature Mode
    23
Machine Cycle Definition and Operation

24
- Machine Cycle Operation
  24
  - Time Dry Cycle
    24
  - Auto-Dry Cycle
    24
  - Moisture Dry Cycle (if Equipped)
    24
- Rotation Sensor Equipped Machines
  24
- To Start a Cycle
  24
Entering the Manual Mode

25
- How to Enter the Manual Mode
  25
Programming Control

27
Collecting Audit Information

38
- How to Enter Audit Feature
  38
- How to Read Audit Data
  38
- How to Exit Audit Feature
  38
Manual Reset

39
Custom Save

40
Testing Machine and Electronic Control Functions

41
- How to Enter Testing Feature
  41
- How to Start Tests
  41
- How to Exit Testing Feature
  41
- Diagnostic Test Descriptions
  44
  - Control Software Version Number Test
    44
  - Loading Door Test
    44
  - Lint Door Test
    44
  - Heater Interlock Test
    44
  - Dip Switch Status
    44
  - ICM Alarm Status
    45
  - ICM Reset Test
    45
  - External Alarm Test
    45
  - Tumble Dryer on Temperature Test
    45
  - Thermistor Temperature Test
    45
  - Machine Configuration Display #2 Test
    45
  - Machine Configuration Display #3 Test
    46
  - Airflow Switch Test
    46
  - Fan Motor Test
    46
  - Damper Motor Test
    46
  - Reverse Motor Test
    47
  - Rotation Sensor Test
    47
  - Moisture Sensor Test (Shorted Test Jumper)
    47
  - Moisture Sensor Test (Resistance Test Jumper)
    47
- Production Test Cycle
  47
  - To Enter Production Test Cycle
    47
  - To Exit Production Test Cycle
    48
Machine Errors

49
Error Codes

51
Communication Mode

53
- Infra-Red Communications
  53
- How to Begin Communications with an External Device
  53
Cycle Charts

54

Alliance Laundry Systems DR445G2-BTT45D Operation & Maintenance Manual (28 pages)

Brand: Alliance Laundry Systems | Category: Dryer | Size: 1 MB

Table of Contents
4
Safety Information
7
Operating Instructions
10
Control Instructions
11
- LED OPI Control
  11
- Dual Digital Timer Control
  12
- Single Drop Control
  15
- DX4 Coin Control
  17
- DX4 OPI. Control
  18
Ignition Control Operation for Non-CE Models
19
Ignition Control Operation for CE Models
20
Maintenance
22
Daily
22
Monthly
24
Before You Call for
28
Customer Service
28

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Alliance Laundry Systems DR445G2-BTT45D Troubleshooting Manual (196 pages)

Table of Contents

Section 1 - Safety Information

Section 2 - Introduction

Section 3 - Troubleshooting

1 Tumble Dryer Does Not Start

2 Motor Does Not Start

3 Motor Overload Protector Cycles Repeatedly

4 Motor Runs but Cylinder Does Not Turn

5 Motor Does Not Stop

6 No Heat Condition (Non-CE and Non-Australian Models)

7 Burner Does Not Ignite

8 Burner Ignites and Goes out Repeatedly

9 Burner Does Not Shut off

10 Clothes Do Not Dry

11 Tumble Dryer Overheating

12 Burner Not Burning Properly

13 Loading Door Opens During Operation

14 Cylinder Continues to Spin with Door Open

15 Coin Does Not Fall into Coin Vault or Coin Drop Sensor Does Not Register that Coin Has Been Entered

Section 4 - Adjustments

17 Loading Door Switch

18 Loading Door Strike

19 Aligning Door Strike

20 Cleaning Coin Drop

Section 5 - Micro Display Control (MDC) Troubleshooting

21 Coins Ignored When Entered

22 Control Has no Display

23 Door Open Indicator

24 Motor will Not Start/Run

25 Unit will Not Heat - Gas

26 Unit will Not Heat - Steam (T30 Models Only)

27 Unit will Not Heat - Electric (T30 Models Only)

28 Error Codes

Section 6 - Netmaster Troubleshooting

Control Suffixes

29 No Infra-Red (IR) Communication

30 Coins Ignored When Entered

31 Control Has no Display

32 Door Open Indicator

33 Motor will Not Start/Run

34 Unit will Not Heat - Gas

Section 7 - Hybrid Timer Control Troubleshooting

Models with QT, SD and SX Control Suffixes

35 Coins Ignored When Entered

36 Control Has no Display - OPL Models

38 Vend Satisfied, no in Use LED - Coin Models

39 In Use LED Lit, no Motor Run - Coin Models

40 Motor will Not Start/Run - Coin Models

41 Motor will Not Start/Run - OPL Models

42 Unit will Not Heat - Gas - Coin Models

43 Unit will Not Heat - Gas - OPL Models

44 Unit will Not Heat - Steam - OPL Models (T30 Models Only)

45 Unit will Not Heat - Electric Coin (T30 Models Only)

46 Unit will Not Heat - Electric OPL (T30 Models Only)

47 Error Codes

Section 8 - Electronic Control Troubleshooting

WY Control Suffixes

48 No Infrared Communicationl and W Control Suffixes Only

49 Coins Ignored When Enteredl and W Control Suffixes Only

50 No Display

52 No Start/Run

53 Unit will Not Heat - Gas

54 Unit will Not Heat - Steam

55 Unit will Not Heat - Electric

56 CE Models no Display

57 CE Models no Start/Run

58 CE Models will Not Heat - Electric

Section 9 - LED OPL Control Troubleshooting

59 No Fan And/Or Drive Motor Rotation

60 Stove and Cabinet Limit Errors

61 No Display

62 Airflow Errors

63 Fan Motor Centrifugal Switch Error

64 Close Door Indication

65 Moisture Sensor Error

66 Troubleshooting at the Control

67 Troubleshooting from Control to Slip Ring Assembly

68 Troubleshooting at Slip Ring Assembly