Alfa Laval PureBallast 3.0 Flow 1000 Manuals

Manuals and User Guides for Alfa Laval PureBallast 3.0 Flow 1000. We have 1 Alfa Laval PureBallast 3.0 Flow 1000 manual available for free PDF download: System Manual

Alfa Laval PureBallast 3.0 Flow 1000 System Manual

Alfa Laval PureBallast 3.0 Flow 1000 System Manual (603 pages)

Ballast Water Treatment System

Brand: Alfa Laval | Category: Marine Equipment | Size: 12 MB

Table of Contents

Spare Parts Catalogue 8

3
- Table of Contents
  3
- Safety
  5
Section 2

7
- 1 Introduction
  
  9
- 2 Safety Information
  
  11
- 3 Environmental Issues
  
  15
  - Unpacking
    15
  - Other Materials
    15
  - System Description
    17
Section 3

19
- 1 Introduction
  
  21
  - Components Overview
    21
  - Abbreviations
    22
  - Item Numbers
    22
  - System Overview
    22
- 2 Process Overview
  
  25
  - Start-Up
    26
  - Ballasting
    27
  - Power Optimization
    27
  - Backflush
    29
  - Ballast After-Treatment (CIP)
    30
  - Deballasting
    31
  - Deballast After-Treatment (CIP)
    31
  - Stripping with Eductor
    32
  - Ballast Water Handling in the Event of Malfunction
    33
- 3 System Components Description
  
  35
  - AOT Reactor
    35
  - AOT Reactor Working Principle
    35
  - AOT Reactor Description
    36
  - Lamp Drive Cabinet (LDC)
    37
  - LDC Working Principle
    38
  - LDC Description
    38
  - Filter
    40
  - Filter Working Principle
    40
  - Filter Description
    40
  - Backflushing for Different Dirt Loads
    43
  - CIP (Cleaning-In-Place) Module
    45
  - CIP Working Principle
    45
  - CIP Module Description
    45
  - Control Cabinet and Control System
    46
  - Control System
    47
  - Main Control Panel
    47
  - Remote Control Panel (Optional)
    48
  - Remote Interface (Optional)
    49
  - Operating Instructions and Control System Description
    51
Section 4

53
- 1 Introduction
  
  57
- 2 Introduction to the Control System
  
  61
  - Login Levels
    61
  - Control of Pureballast
    62
  - Remote Control Panels (Option)
    62
  - Remote Interface (Option)
    62
  - Overview of the Screen
    64
- 3 Detailed
  
  69
  - - Overview
    69
  - Status Box
    70
  - Flow Chart
    71
  - - AOT and F Ow Selection
    73
  - Flow Selection
    73
  - AOT Selection
    74
  - Status
    74
  - - CIP Status
    75
  - CIP Status
    76
  - AOT Information
    76
  - CIP Module Information
    77
  - - Power Request
    78
  - Power Management Status Display
    78
  - Function Buttons
    80
  - - Alarm List
    81
  - Alarm List
    82
  - Function Buttons
    82
  - - Alarm History
    83
  - - Trend (15 Min)
    84
  - Diagram Area
    85
  - Component Area
    85
  - - Trend (1 H)
    87
  - - Trend (1 H) - TT201-33
    87
  - - Trend (1 H) - TT401-2
    87
  - - Trend (1 H) - Power Optimization
    87
  - - System Info
    88
  - - PLC Controller I/O
    91
  - - Operation Timers
    92
  - Operation Timers AOT
    94
  - - Remote Interface
    95
  - - Remote Interface
    96
  - - LPS Overview
    99
  - Popup Windows
    101
  - AOT Popup
    101
  - Filter Popup
    107
- 4 Operating Instructions
  
  109
  - Log in
    109
  - Perform Ballast
    109
  - Start Ballasting
    110
  - Perform Deballast
    111
  - Pause Ballast / Deballast
    112
  - Heel (Internal Transfer)
    112
  - Backf Ush F Lter Manually
    113
  - CIP Clean AOT Reactor after Ballast / Deballast
    113
  - Stop Ballast / Deballast
    114
  - Attend to Alarms
    115
  - Shut down and Deactivate System
    116
  - Reset System after Shut down
    117
  - Operate Components Manually
    117
  - Operate UV Lamps Manually
    119
  - Set Ship Specif C Component ID
    120
  - Export Control System Event Log F Les
    121
  - Backup Control System Settings
    123
  - Restore Control System Settings
    124
  - Set Control Panel IP Address
    125
  - Set Remote Control Panel Communication
    126
  - Set Remote Interface Communication
    127
  - Test Remote Interface Communication
    128
  - Simulate Power Request
    130
  - Set Default Parameters
    130
  - Update Control System Softwares
    131
  - Calibrate the Control Panel's Touch Screen Sensibility
    131
  - PID Calibrate System
    132
  - Calibrate Pressure Controlled Regulation
    132
- 5 List of Logged Information
  
  135
  - Event Log
    135
- 6 Detailed Process Description
  
  141
  - Standby Mode
    141
  - Ballast Process
    142
  - Ballast Start-Up
    142
  - Full Ballast
    143
  - Filter Backflush
    143
  - Pause Ballast (Heeling Mode)
    144
  - Stop Ballast
    145
  - Deballast Process
    146
  - Deballast Start-Up
    146
  - Full Deballast
    147
  - Pause Deballast (Heeling)
    147
  - Stop Deballast
    148
  - CIP Process
    149
  - Start CIP
    150
  - Drain Ballast Water
    150
  - Fresh Water Filling
    151
  - Fresh Water Draining
    151
  - CIP Cleaning
    151
  - CIP Draining
    152
  - Fresh Water Filling
    152
  - Repeat
    152
  - Filter Preservation
    152
  - Manual Mode
    153
  - Parameters
    193
  - Alarms and Faultfinding
    195
Section 5

271
- 1 Introduction
  
  275
- 3 Technical Data
  
  279
  - Pureballast Components
    280
  - Working Pressure and Pressure Drop
    282
  - Pressure Calculation
    283
- 4 Installation Guidelines
  
  285
  - Preparations and Conditions
    285
  - Safety Information
    285
  - General Installation Requirements
    285
  - Installation of Components Supplied by Shipyard
    286
  - AOT Reactor
    286
  - Filter
    287
  - CIP Module
    288
  - Cabinets and Cables
    288
  - Service Manual
    423
Section 6

425
- 1 Introduction
  
  429
  - Preparations and Conditions
    429
- 2 Maintenance Schedule
  
  431
  - Calibration Schedule
    433
  - Serial Number Information
    434
  - Example
    435
  - Placing of Serial Numbers
    436
- 3 Operate Valves Manually
  
  441
- 4 AOT Reactor
  
  445
  - Safety Information
    445
  - Replace UV Lamp and Quartz Sleeve
    446
  - Internal Inspection of AOT Reactor
    451
  - Dismount and Mount Lamp Power Supply (LPS)
    452
  - Test LPS Installation
    454
- 5 Filter
  
  455
  - Remove F Lter Cover and F Lter Candles
    457
  - Mount F Lter Candles and F Lter Cover
    457
  - Replace F Lter Candles
    458
  - Clean F Lter Candles
    459
  - Change Sacrif Cial Anode
    459
- 6 CIP Module
  
  461
  - Change and Ref Ll CIP Liquid
    461
  - Repair CIP Pump
    464
  - Test CIP Pump
    467
  - Repair Junction Box and Valve Blocks
    467
  - Repair Valve Block
    467
- 7 Flow Meter
  
  471
- 8 Valve Actuator
  
  477
- 9 Ball Valve
  
  491
  - Replace Seals in Ball Valve
    491
- 10 Level Switch
  
  493
  - Mount Level Switch
    493
  - Dismount Level Switch
    494
  - Test Level Switch
    494
- 11 Temperature Switch and Temperature Transmitter
  
  495
  - Mount Temperature Switch / Temperature Transmitter
    495
  - Dismount Temperature Switch / Temperature Transmitter
    496
- 12 Control Panel
  
  497
  - Clean Control Panel
    497
  - Replace Control Panel
    497
  - Dismount the Panel
    497
  - Mount the Panel
    498
- 13 Remote Control Panel (Optional)
  
  501
  - Mount and Connect Network Switch for Remote Control Panel
    501
  - Mount and Connect Network Switch for Remote Control Panel (Retrof T)
    503
- 14 Control Cabinet and Lamp Drive Cabinet (LDC)
  
  505

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