AL-KO AT4F Series Manuals

Manuals and User Guides for AL-KO AT4F Series. We have 2 AL-KO AT4F Series manuals available for free PDF download: Operating And Assembly Instruction Manual, Electrical Diagrams

AL-KO AT4F Series Operating And Assembly Instruction Manual (140 pages)

CENTRAL VENTILATION AND AIR HANDLING UNITS

Brand: AL-KO | Category: Fan | Size: 4.35 MB

Table of Contents
3
About this Manual
7
Explanation of Symbols
7
Safety Instructions
7
Safety Signs
8
Abbreviations
10
Legal Notices
10
Safety Instructions
11
Intended Use
11
Foreseeable Misuse
12
General Safety Instructions
12
ATEX Warnings
15
Safety Instruction for Unit Installation
15
Safety Instructions for Operation
16
Safety Instructions for Maintenance
16
Personal Safety Instructions
16
Residual Dangers
17
Training
17
Product Description
18
Functional Description
19
Technical Data
19
Area for On-Site Connections/Bushings
20
Sample AT4F ATEX Type Plates
21
ATEX Type Plate
21
ATEX Type Plate Gas
22
ATEX Type Plate Dust
24
Delivery, Transport, Storage
26
Delivery
26
Transport
26
Transport under Challenging Conditions
27
Fork-Lift Truck/Pallet Truck
27
Crane Transport
28
Crane Transport Using Transport Tube
28
Crane Transport Using Shackle
30
Crane Transport Using a Base Frame Bracket
30
Crane Transport Using Crane Eyelets
32
Storage Prior to Assembly
32
Disposal of Packaging
33
Assembly
34
Safety Instructions for Assembly
34
Preparations
35
Space Requirements
38
Foundation
38
Assembly of Separated Housing
39
Housing Separation Point Seal for Indoor Installation
40
Housing Separation Point Sealing for Outdoor Installation (Weather-Proof)
40
Inside Unit Connections with Split Housing
41
Unit Connection with Unit Arrangement One above the Other and Next to One Another
42
Unit Arrangement One above the Other
42
Unit Arrangement Next to One Another
44
Version Of Floor/Roof Assembly With Unit Frame Profile
44
Version Of Floor/Roof Assembly Without Unit Frame Profile
45
Outdoor Installation
47
Roof Frame - Floor Assembly Version with Unit Frame Profile
47
Roof Frame Preassembled On-Site
47
Factory-Mounted Base Frame
48
Roof Frame - Floor Assembly Version Without Unit Frame Profile
49
Roof Frame Preassembled On-Site
49
Factory-Mounted Base Frame
50
Sealing of the Unit Separation Points with Solvent Welding Agent for Weatherproof Units
51
Sealing of the Unit Separation Points with Hot Air Welding for Weatherproof Units
57
Units with Split Plate Heat Exchanger (Option)
58
Additional Installation Instructions for Hygiene Units
58
Heat Exchanger Connection
59
Connection of Hot Water Heater (Option)
59
Connection of Heater/Pumps-Cold Water Air Cooler (Option)
61
Connection of Pumps/Cold Water/Air Cooler (Option)
64
Steam Register
66
Circulating Coil System CCS (Recuperative Energy Recovery)
68
Direct Evaporator/Condenser
69
Mechanical Connection
70
Duct Connection
70
Intake and Exhaust Hood (Option)
71
Condensate Drain Connection Via Siphon
71
Filling and Venting
73
Electrical Connection
74
Electric Motor
75
Connection of Three-Phase Motors
76
Circuit with Frequency Converter - Wiring Examples
79
Connection of EC Fans
80
Connection of Electric Air Heater
81
Control (Switch Cabinet)
82
Commissioning
83
Principles
83
Before System Start
84
Commissioning of the Electric Heating Coil
87
Commissioning of Fans
87
Commissioning of Fans with Belt Drive
88
Commissioning of Fan Free-Wheel with Direct Drive
89
Commissioning Of The Built-In Fan (Motor Outside The Air Flow)
90
Heat Exchanger Commissioning
92
Commissioning of Circulating Coil System CCS (Recuperative Energy Recovery)
92
Switching the Installation On/Off
93
After System Start
93
Servicing and Maintenance
94
Safety Instructions for Servicing and Maintenance
94
Qualifications of Personnel
96
Maintenance Instructions in Accordance with VDI 6022 and VDMA 24186
96
Initial and Repeat Inspections Must Only be Performed by Category a Trained Qualified Staff Accor- Ding to VDI 6022 Sheet 1
96
Performing of Hygiene Checks During Maintenance by Category B Trained Maintenance Personnel in Accordance with VDI 6022 Sheet 1
97
Maintenance Schedule
97
Maintaining and Cleaning Components
103
Finned Heat Exchanger
104
Maintenance
105
Cleaning
106
Circulating Coil System (Heat Exchanger with Pipe Circuits)
107
Steam Register
107
Evaporator/Condenser
108
Plate Heat Exchanger
109
Maintenance
110
Cleaning
110
Grease Trap Filter
111
Dampers
111
Maintenance
112
Cleaning
112
Sound Absorber
112
Maintenance
113
Cleaning
113
Droplet Eliminator
114
Maintenance
115
Cleaning
115
Electric Motor
116
Maintenance
117
Cleaning
117
Fans
117
Maintenance
118
Cleaning
118
Removing the Fan for Maintenance Purposes
119
Fan with Belt Drive
120
EC Fan
120
Built-In Fan (Motor Outside The Air Flow)
121
Fan Free-Wheel with Direct Drive
122
Check Gap Dimension and Overlap for Fans
124
Tightening Torques of the Screw Connections on the Fan Part
125
Maintenance or Inspection of the Taper-Lock Clamping Bushes
125
Cooling System and Heat Pump
125
Electric Air Heater
126
Replacing Components
126
Changing the Filter
126
Replacing Bag Filters
127
Replace The Particulate Air Filter
129
Emergencies and Malfunctions
130
Emergency
130
Help in the Event of Malfunctions
130
Contact for Malfunctions
130
Shut-Down
131
Decommissioning
131
Dismantling
131
Disposal
132
Spare Parts
133
Certifications
134
EC Declaration of Incorporation Conforming to 2006/42/EC
135
EU Declaration of Conformity in Accordance with 2014/34/EC with Gas ATEX Marking
136
EU Declaration of Conformity in Accordance with 2014/34/EC with Dust ATEX Marking
137

AL-KO AT4F Series Electrical Diagrams (49 pages)

Brand: AL-KO | Category: Fan | Size: 0.47 MB

Table of Contents
3
Esp
6
Esp
7
Szu
9
Ssp
10
Ssp
11
Reg
13
Reg
14
Reg
15
Glt
18
Tps
19
- CO2 Sensor
  20
- Sensor Technology Filter
  21
- Pressure Transmitter
  22
- Fold/Connection Point
  23
- WRG-Control
  24
- Supply Air Fan
  25
- Exhaust Air Fan
  26
- Pump Hot Water Coil 1
  27
- Heating Pump
  28
- Terminal Diagram X1
  29
- Terminal Diagram X2
  30
- Terminal Diagram X3
  31
- Pos
  31
Terminal Diagram X3
32
Terminal Diagram X3
33
Terminal Diagram X4 24.01.2020 FL
34
Terminal Diagram X5 24.01.2020 FL
37
Terminal Diagram X8 24.01.2020 FL
38
Terminal Diagram X0
40
Terminal Diagram XD1
41
Terminal Diagram XD2
42
Terminal Diagram XD3
43
Terminal Diagram XD4
44
Terminal Diagram XE1
45
Terminal Diagram XE2
46
Terminal Diagram XPE
47
Terminal Diagram X3
47
2020 Eplan
49
Eplan Fl
49
Cable Overview
49

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