Air-Vac ONYX29 Manuals

Manuals and User Guides for Air-Vac ONYX29. We have 1 Air-Vac ONYX29 manual available for free PDF download: User Manual

Air-Vac ONYX29 User Manual (198 pages)

High Performance Automation Rework

Brand: Air-Vac | Category: Industrial Equipment | Size: 74 MB

Table of Contents
3
Copyright
7
Terms of Delivery
9
Declaration of Conformity
11
Introduction
13
Welcome
13
Designated Use of the Machine
14
General Safety Instructions
15
Basic Safety Instructions
15
Machine Warning Labels
17
Airborne Noise Emitted
19
Specifications
21
General Specifications
22
Semi-Automated Soldering System
23
High End Platform
23
Precision Force Sensor Table
23
Manualmotion
23
Interface for Preheater Ports
24
Thermo Couple Modules
24
Field Illumination
24
Z-Axis
24
Advanced Solder Head
25
Nitrogen Gas Flow
26
Site Clean Pneumatics
26
Vision System (with MFOV)
26
Teach Laser Pointer
26
Preheater
27
Board Carrier
28
Head Temperature Sensor
28
Pc Module
28
Machine Overview and Options
29
Peripherals Overview of the Standard Hot Gas System
31
Options Overview
31
MM (2.75") Top Side Clearance
31
Site Cleaning System
32
Ir Sensor
32
Board Cooling System
33
Universal Insertion Tool
33
Automatic Component Shuttle
33
Paste-On-Device Micro Stencil Adapter
34
Flux Dip Pedestals
34
Direct View Camera & Mount Assembly
35
Four (4) Additional Thermocouple Ports
35
Fume Extraction Manifold
36
Ergonomic Workstation
36
Visualmachines
37
Installation
39
Transport
39
Unpacking
39
Re-Packing
40
Requirements (also See Facility Requirements)
40
Facility Requirements
41
Workstation (Optional): Assembly
42
Installation of the Onyx Machine
45
Removing the Transport Locks
46
Install the Preheater When Available
47
Electrical Installation
48
Main Power Supply
48
Heater Phase Detection
50
Pneumatic Installation
50
Main Air Connection
50
Power on and off
51
Power on
51
Power off
54
Status Bar and Safety Protection Warnings
54
Phase Detection
55
Operator Panel
56
Program Execution
57
Execution View & Main Execution
57
Program Header
58
Program Error Control
59
Execution Monitor
59
Program Status
59
Direct Signal Manipulation
59
Master Program Execution
61
Operator Access Level
61
Master Program
62
Data Library Structure
62
Select or Copy Part Types (Direct Access)
63
Select Process List
68
Status Window: Removal, Site Cleaning, Soldering
68
Initialization Process Steps
69
Completion Process Steps
70
Part Removal Process Steps
71
Part Site Cleaning Process Steps
76
Part Soldering Process Steps
79
System Calibration
87
Directions
87
Coordinate System
87
Robot Coordinate Band
88
Advanced Jogging
89
Teaching Positions
90
Calibration View
91
Main Calibration
91
Axes Calibration
92
Temperature Sensor and Thermo Couple Calibrations
92
Precision Force Sensor Table
92
Flow Controller
92
Flow Rate Verification
93
Hot Gas Tool Temperature Verification
94
Hot Gas Tool Calibration
95
Preventive Maintenance
97
Maintenance View
100
Machine Maintenance
100
Head Maintenance
101
Force Sensor Maintenance
102
Machine Operator Panel Maintenance View
102
Vision Unit
103
Hot Gas Tool
104
Upper Heating Element Replacement
106
Temperature Calibration
110
Software Backup
113
Create Software Archive
115
Pneumatic
117
Adjusting the Blow-Off Air
117
Vacuum Filter
117
Venturi Valve
118
Electric Module
119
Wire Color
119
Main Module
120
Electric Module Machine Base
121
Electric Module Machine Left Side
122
Electric Module Machine Head
122
Fuses
123
General Purpose Controllers
123
Control System
124
Hardware
125
Trouble Shooting
127
No Power Available
127
E-Stop Cannot Get Released
127
No Air Pressure
127
Not Enough Vacuum on Nozzles
127
Hot Gas Heater Cannot be Enabled & no Heat Is Being Generated
127
Height During Site Clean Process Is Not Constant
127
Disposal of the Machine
129
Appendix: Packaging
131
Transport Lock on Movable Axes
131
Image Sequence Packaging
132
Appendix: Standard Hot Gas Flow Tables
135
Appendix: Master Program "Finger Prints
137
Execution
138
Part Type
146
Thermo Profiles
172
Master Program
178
Master Dispensing Program
186
Appendix: Exporting and Importing Programs
193
Parts Lists, Electrical & Pneumatic Documentation
197

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