User Manuals: AGI NECO D16120 Mixed Flow Dryer

Manuals and User Guides for AGI NECO D16120 Mixed Flow Dryer. We have 3 AGI NECO D16120 Mixed Flow Dryer manuals available for free PDF download: Operator's Manual, Assembly Manual, Technical Reference Manual

AGI NECO D16120 Operator's Manual (160 pages)

Continuous Mixed-Flow Grain Dryer with COMMANDER Control System

Brand: AGI | Category: Dryer | Size: 42 MB

Table of Contents
3
1 Introduction

6
- Product Information
  6
- Intended Use
  7
  - Misuse
    7
2 Safety

8
- Safety Alert Symbol and Signal Words
  8
- General Safety Information
  8
- Overhead Power Lines
  8
- Grain Dryer Safety
  9
- Gas Leak Hazards
  10
- Guards Safety
  10
- Work Area Safety
  10
- Drives and Lockout/Tagout Safety
  10
  - Electric Motor Safety
    11
- Personal Protective Equipment
  11
- Safety Equipment
  12
- Safety Decals
  12
- Decal Installation/Replacement
  12
- Safety Decal Locations and Details
  13
3 Features

19
- General Design Criteria
  19
  - Tier Information
    19
  - Body Section Information
    19
  - Standard Lengths
    19
  - Total Tier Levels Per Length
    19
  - Dryer Model Number
    20
  - Dryer Rating Label
    20
- Parts of the Dryer
  21
  - Front of Dryer
    21
  - Rear of Dryer
    23
  - Catwalk Positions
    24
- Fuel Supply Components
  25
  - Liquid Propane (LP)
    25
  - Natural Gas (NG)
    30
- Burner Control and Temperature Control
  31
- Blower System
  34
- Grain Cooling System (Optional)
  35
- Grain Level Switches
  36
- Discharge Equipment
  42
- Commander Control Components
  51
  - Main Control Box
    51
  - PLC Details
    52
  - HMI Enclosure
    53
  - Moisture/Temperature Sensor Overview
    55
  - Discharge Plugged Sensor
    58
- External Transport(S)
  59
4 Operation

60
- Operation Safety
  60
- Equipment Pre-Check
  60
- Commander Control Setup
  63
  - Log in
    63
  - SETUP Main Screen
    68
  - NECO Entered Setup Data
    70
  - Dealer or Customer Entered Setup Data
    73
- Operation Overview
  77
  - Example A: Batch Drying
    78
  - Example B: Auto Drying
    78
  - Plenum Door Safety Switch
    79
- Fill/Empty Dryer
  80
- Start Dryer - Main
  83
  - Start Dryer Overview
    83
  - Completion of Dryer Setup
    89
  - To Start Batch Drying
    89
- Batch Drying Mode
  90
  - Batch Drying Overview
    90
- Auto Drying Mode
  94
  - Auto Drying Pre-Conditions
    94
  - Auto Drying Overview
    95
  - Slide Gate Adjustment
    102
  - Moisture Calibration
    105
- Data and Graphs Screens
  107
  - Data Screen
    107
  - Performance Data Graphs
    108
- Emergency Shutdown Procedure
  110
5 Maintenance

112
- Maintenance Safety
  112
- Maintenance Overview
  112
- Burner Gas Ports
  113
- Solenoid Valves
  113
- Lubrication
  114
- Motors
  114
6 Troubleshooting

115
- Solutions Table
  115
- HMI Troubleshooting Screens
  119
7 Specifications

125
- Standard Model Specifications
  125
8 Appendix

127
- Manual Dryer Speed
  127
- Optional External Transport Configurations
  128
- Wiring External Transports
  132
- Wiring NEMA Starters / IEC Starters / Air Systems
  133
- PLC and HMI Recorded Data Sheet
  134
- Updating the PLC and HMI Programs
  135
- Main Control Box Terminal Strip
  138
- Honeywell Burner Control Fault Codes
  139
- KS45 & TB45 Controller Leds
  140
- HMI Wiring Connections
  146
- Dryermaster Moisture Sensor Circuit Board
  148
- Commander Wi-Fi Access (Vijeo Air App)
  149
- Dryer Temperature Considerations
  150
- Grain Drying Tips
  152
  - Specific Crops
    152
  - Measuring Actual Seed Temperatures
    156
9 Compliance

157
10 Limited Warranty

159

AGI NECO D16120 Assembly Manual (122 pages)

Continuous-Flow Grain Dryer

Brand: AGI | Category: Dryer | Size: 26 MB

Table of Contents
5
1 Safety

7
- Safety Alert Symbol and Signal Words
  7
- General Safety
  7
- Grain Dryer Safety
  8
- Gas Leak Hazards
  9
- Guards Safety
  9
- Ladder Safety
  9
- Overhead Power Lines
  9
- Towing the Grain Dryer
  10
- Drives and Lockout/Tagout Safety
  10
  - Electric Motor Safety
    11
- Personal Protective Equipment
  11
- Safety Equipment
  12
- Safety Decals
  12
- Decal Installation/Replacement
  12
- Safety Decal Locations and Details
  13
2 Features

17
- General Design Criteria
  17
  - Tier Information
    17
  - Body Section Information
    17
  - Standard Lengths
    17
  - Total Tier Levels Per Length
    17
  - Dryer Model Number
    18
  - Dryer Rating Label
    18
- Front of Dryer
  19
- Rear of Dryer
  21
- Catwalk Positions
  22
- Main Control Panel
  23
- PLC Details
  24
- HMI Enclosure
  25
  - Location
    25
  - HMI Screen
    26
  - Interior
    27
3 Transport

28
- Transport Safety
  28
- Transport Preparation
  29
4 Assembly

31
- Assembly Safety
  31
- Check Shipment
  31
- Product Storage
  31
- Site Preparation
  32
  - Concrete Work - Overview
    33
  - Set up Fuel Supply
    33
  - Set up Electrical Supply
    35
- Pre-Assembly of Dryer Sections
  36
  - Identify Groups of Parts
    36
  - Assembly Hardware Key
    36
  - Roof Systems
    37
  - Catwalk and Safety Cage Assembly
    44
  - Safety Cage Assembly
    53
- Install Dryer
  54
- Final System Hookup
  79
5 Specifications

100
- Standard Model Specifications
  100
- Wind Load
  101
  - Wind Load Data
    102
- Dryer Weight Data
  103
- Utility Layout and Weight Load Points
  104
6 Appendix

111
- Dryer Tier / Ladder / Shipping Layouts
  111
  - 16' Dryer Sections - 4-8 Tiers
    111
  - 16' Dryer Sections - 10-16 Tiers
    112
  - 24' Dryer Sections - 6-12 Tiers
    112
  - 24' Dryer Sections - 14-24 Tiers
    113
  - 32' Dryer Sections
    114
- Main Control Box Terminal Strip
  115
- Wiring External Transports
  116
- Wiring NEMA Starters / IEC Starters / Air Systems
  117
- Optional Unload Motor VFD
  118
7 Bolt Torque

119
8 Limited Warranty

120

AGI NECO D16120 Technical Reference Manual (82 pages)

Continuous Mixed-Flow Grain Dryer

Brand: AGI | Category: Dryer | Size: 30 MB

Table of Contents
3
General Design Criteria
5
Tier Information
5
Body Section Information
5
Standard Lengths
5
Total Tier Levels Per Length
5
Dryer Model Number
6
Dryer Rating Label
6
Parts of the Dryer
7
Front of Dryer
7
Rear of Dryer
9
Catwalk Positions
10
Fuel Supply Components
11
Liquid Propane (LP)
11
Natural Gas (NG)
17
Burner Control and Temperature Control
18
Blower System
22
Grain Cooling System (Optional)
23
Grain Level Switches
25
Discharge Equipment
31
Control Components
39
Main Control Box
39
PLC Details
41
HMI Enclosure
44
Moisture/Temperature Sensor Overview
48
Discharge Plugged Sensor
50
External Transport(S)
51
Optional External Transport Configurations
52
Wiring External Transports
55
Wiring NEMA Starters / IEC Starters / Air Systems
56
PLC and HMI Recorded Data Sheet
57
Updating the PLC and HMI Programs
59
Main Control Box Terminal Strip (D Series)
63
Main Control Box Terminal Strip (K Series)
64
Honeywell Burner Control Fault Codes
65
KS45 & TB45 Controller Leds
67
HMI Wiring Connections
72
Dryer Master Moisture Sensor Circuit Board
75

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User Manuals: AGI NECO D16120 Mixed Flow Dryer

AGI NECO D16120 Operator's Manual (160 pages)

Table of Contents

1 Introduction

2 Safety

3 Features

4 Operation

5 Maintenance

6 Troubleshooting

7 Specifications

8 Appendix

9 Compliance

10 Limited Warranty

AGI NECO D16120 Assembly Manual (122 pages)

Table of Contents

1 Safety

2 Features

3 Transport

4 Assembly

5 Specifications

6 Appendix

7 Bolt Torque

8 Limited Warranty

AGI NECO D16120 Technical Reference Manual (82 pages)

Table of Contents

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