Page 1 Continuous-Flow Grain Dryer COMMANDER Control Assembly Manual This manual applies to following models: D1660, D1670, D1680, D1690, D16106, D16120, D16140, D16160 D24108, D24150, D24180, D24210, D24240, D24260, D24330, D24380 D32260, D32340, D232440, D32500 INSTALLATION AND WIRING MUST BE IN ACCORDANCE WITH CEC, NEC, AND LOCAL ELECTRICAL CODES Read this manual before using product.
Page 3 New in this Manual The following changes have been made in this revision of the manual: Description Section Modified the manual format. All sections Various sections Removed the 12’ Models. Updated the table for level auger. Section – Roof with Level Auger on page 38 Section 4.7.10 –...
Page 4 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 7713397 R2...
Page 5: Table Of Contents
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL CONTENTS 1. Safety............................... 7 1.1 Safety Alert Symbol and Signal Words..................7 1.2 General Safety ........................... 7 1.3 Grain Dryer Safety ........................8 1.4 Gas Leak Hazards........................9 1.5 Guards Safety ..........................9 1.6 Ladder Safety..........................9 1.7 Overhead Power Lines ......................
Page 6 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4.5.2 Assembly Hardware Key................... 36 4.5.3 Roof Systems ......................37 4.5.4 Catwalk and Safety Cage Assembly ................. 44 4.5.5 Safety Cage Assembly ....................53 4.6 Install Dryer ..........................54 4.6.1 Position Lower Dryer Section at Location..............54 4.6.2 Install NECO Leg Kit ....................
Page 7: Safety
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 1. SAFETY 1. Safety 1.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.
Page 8: Grain Dryer Safety
1. SAFETY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 1.3. Grain Dryer Safety • Do not overheat grain or operate the dryer temperature too high. Keep the maximum plenum temperature not more than the maximum set point temperature. • Be cautious of spontaneous combustion when working with oil seeds. •...
Page 9: Gas Leak Hazards
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 1. SAFETY 1.4. Gas Leak Hazards If You Smell Gas: • Turn off gas at the source if possible. • Do not try to light or relight any appliance. • Extinguish any flames and remove any sources of ignition from the vicinity of the bin. •...
Page 10: Towing The Grain Dryer
1. SAFETY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 1.8. Towing the Grain Dryer The grain dryer is not intended for transport on public roads. If it requires transport on a public roadway, the following steps should be taken: • Check with local authorities regarding transport on public roads. Obey all applicable laws and regulations.
Page 11: Electric Motor Safety
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 1. SAFETY 1.9.1 Electric Motor Safety Power Source • Electric motors and controls shall be installed and serviced by a qualified electrician and must meet all local codes and standards. • Do not modify the magnetic starter. This component provides overload and under-voltage protection.
Page 12: Safety Equipment
1. SAFETY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Work Gloves • Wear work gloves to protect your hands from sharp and rough edges. Fall Protection • Use a fall arrester or fall restraint when climbing or working at heights. 1.11. Safety Equipment The following safety equipment should be kept on site.
Page 13: Safety Decal Locations And Details
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 1. SAFETY 1.14. Safety Decal Locations and Details Replicas of the safety decals that are attached to the grain dryer and their messages are shown in the figure(s) that follow. Safe operation and use of the grain dryer requires that you familiarize yourself with the various safety decals and the areas or particular functions that the decals apply to, as well as the safety precautions that must be taken to avoid serious injury, death, or damage.
Page 14 1. SAFETY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Figure 3. Drag Unload Safety Decal Locations 036737 079337 (CSA Only) 079338 (CSA Only) 035690 035690B (Inside) Figure 4. Auger Unload Safety Decal Locations 036737 079337 (CSA Only) 035690 1001985 079338 (CSA Only) Figure 5.
Page 15 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 1. SAFETY Table 1. Safety Decal Details 036726 035691 036725 WARNING WARNING DANGER CUTTING HAZARD To prevent serious injury, keep away from blade when fan is operating. Shut off and lockout or disconnect power before inspecting or servicing.
Page 16 1. SAFETY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Table 1 Safety Decal Details (continued) 079338 079339 WARNING AVERTISSEMENT WARNING If the information in the manual is not followed exactly, a fire Si les informations données dans le mode d’emploi ne sont pas respectées à...
Page 17: Features
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 2. FEATURES 2. Features Read this section to familiarize yourself with the basic component names and functions of the grain dryer. 2.1. General Design Criteria Note Grain dryer design is based on load factors. If you wish to add more sections to your dryer in the future, please let NECO know when you place your order so it will be designed to fit to your expanding needs.
Page 18: Dryer Model Number
2. FEATURES CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 2.1.5 Dryer Model Number The dryer model number provides information on the dryer length and capacity. • The two digits after “D" are the dryer length. • Multiply the remaining digits by 10 to determine the approximate bushel capacity for corn. In this example: 40 x 10 = 400 bushels Example: D 16 60 •...
Page 19: Front Of Dryer
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 2. FEATURES 2.2. Front of Dryer Important Understanding the terms used to identify the various components of a dryer system will make the instructions in this manual clearer and easier to follow. Figure 8. Front of Dryer (from Fuel Train Side) CATWALK SAFETY CAGE...
Page 20 2. FEATURES CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Figure 9. Front of Dryer (from Blower Belt Shield Side) COOLING FLAP HANDLE & LOCK (Optional) UNLOAD DRIVE TRANSITION BURNER BLOWER HOUSING HOUSING HOUSING METERING ROLLS BELT SHIELD METERING ROLL DC MOTOR METERING ROLL DRIVE CHAINS UNLOAD DRIVE GUARD...
Page 21: Rear Of Dryer
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 2. FEATURES 2.3. Rear of Dryer Figure 10. Rear of Dryer (from Below) NOTE: The Plenum Door is at the rear of dryer and allows access into the center plenum area. Each dryer section ABOVE THE PLENUM DOOR is separated by a Divider Floor with one Divider Door for plenum access. Divider Doors should always be closed during operation.
Page 22: Catwalk Positions
2. FEATURES CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 2.4. Catwalk Positions Figure 11. Topside Filling Options ROOF ROOF WITH WITH GRAVITY FILL LEVEL AUGER Figure 12. Catwalk Positions Multi-Blower Dryer Rear of Dryer Front of Dryer (blower side) Single-Blower Dryer (left, center, right, right extended discharge) Single-Blower Dryer (left extended discharge)
Page 23: Main Control Panel
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 2. FEATURES 2.5. Main Control Panel Figure 13. Main Control Panel NOTE Pushing the E-STOP button will turn OFF all outputs from the PLC. It does NOT shut off power into either Control Box. The Power ON lamp will remain lit on the Main Control front panel.
Page 24: Plc Details
2. FEATURES CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 2.6. PLC Details Figure 14. PLC Details TRANSFORMER E-STOP POWER 1.5 KVA RELAY SUPPLY 24V ISOLATION RELAYS DC OUTPUT - + + Single Parallel Vout ADJ 9070T150D1 230 240 440 460 480 DC LO UL/CSA EN60-742...
Page 25: Hmi Enclosure
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 2. FEATURES 2.7. HMI Enclosure 2.7.1 Location NECO recommends that the HMI enclosure be located indoors, with line-of-sight of the dryer. Maximum distance should be within 300 feet (91.4 m) — the maximum length of the Ethernet cabling. If it is necessary to place the unit outside, subject to temperature and weather extremes, it must be installed inside another enclosure.
Page 26: Hmi Screen
2. FEATURES CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 2.7.2 HMI Screen Figure 16. HMI Screen Schneider Electric NOTE: This ON/OFF switch controls the DryerMaster unit only, not the entire HMI enclosure. POWER IS STILL ON INSIDE EMERGENCY THE HMI UNIT. STOP BUTTON (E-STOP)
Page 27: Interior
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 2. FEATURES 2.7.3 Interior Figure 18. Inside View ETHERNET MGATE MOXA MOXA SWITCH SERIAL TO ETHERNET CONVERTOR DRYER MASTER CONTROLLER 7713397 R2...
Page 28: Transport
3. TRANSPORT CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 3. Transport Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 3.1. Transport Safety • Check with local authorities regarding transport on public roads. Obey all applicable laws and regulations.
Page 29: Transport Preparation
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 3. TRANSPORT 3.2. Transport Preparation 1. The following dryer models can be towed: Table 4. Towable Dryer Specifications TONGUE TOWED TOWED WITH DRYER MODEL TOW HEIGHT WEIGHT (lbs) WEIGHT (lbs) ROOF 1,000 10,580 D1670 10' 4"...
Page 30 3. TRANSPORT CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL e. Use a safety chain setup. f. Tires are standard 15" x 8". Wheel have six hole rims with 31 x 10.5 R15 LT tires. NECO does not supply a spare tire. Figure 20.
Page 31: Assembly
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY 4. Assembly Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 4.1. Assembly Safety • All installation and servicing operations are to be carried out by qualified technicians. •...
Page 32: Site Preparation
4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 3. White rust is not a structural concern if its development is stopped in the early stages. A light film or powdery residue can occur after a period of heavy rainfall or a short time of improper storage. If white rust has started to develop, separate parts and wipe off any moisture.
Page 33: Concrete Work - Overview
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY 4.4.1 Concrete Work - Overview Important The weight of grain in a full NECO dryer will range from 16 tons to more than 200 tons. • Support the frame of the dryer with properly designed and sized footings. •...
Page 34 4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Important • Do not use a converted anhydrous ammonia tank. Fuel train components can be damaged by anhydrous ammonia. Fuel train components damaged by anhydrous ammonia are not covered under warranty. • Oil entering the dryer fuel system will VOID the warranty on fuel train components. Install the fuel tank as shown in Figure 4.4.2.1 Sizing the LP Supply Line...
Page 35: Set Up Electrical Supply
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY Natural Gas (NG) Fuel Source • Refer to the Standard Model Specifications table in Section 5. – Specifications on page 100 for maximum heat capacity output. Ensure that the pressure supplied to the fuel train inlet is 15 to 20 psi. •...
Page 36: Pre-Assembly Of Dryer Sections
4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4.5. Pre-Assembly of Dryer Sections 4.5.1 Identify Groups of Parts Note All dryers require some assembly. The following information is included to help organize that overall task: • The level of assembly required depends on many factors concerning the dryer model and optional equipment.
Page 37: Roof Systems
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY 4.5.3 Roof Systems Figure 22. Roof Systems ROOF WITH GRAVITY FILL ATTENTION Level auger system grain intake should be between 1' and 2’ from the end of auger. The level auger motor rotation will need to be properly conf gured by the installation electrician for proper f lling - dependant upon the grain...
Page 38 4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Roof with Level Auger Note To plan proper position of the motor end, grain intake position, sensor end, auger direction, etc. refer Section 4.7.2 – Final Electrical Hookup on page Figure 23. Level Auger Assembly Details Table 7.
Page 39 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY Table 7 Level Auger for Various Dryer Sizes (continued) 023200 045007 7714718 Level Auger Cover 7715093 7715094 7714717 7714718 7715096 040421 Level Auger Cover Plate 040421 044872 1. Using 1/2" hardware, bolt the connecting shaft(s), drive shaft, and idler shaft to the level augers and extension auger(s) as needed.
Page 40 4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Figure 25. Pre-assemble Insert Bearing and End Plates to Auger 3/8" HN 3/8" LW 044756 1 1/4" INSERT BEARING WITH LOCK COLLARS 035116 1 1/4" FLANGETTE 3/8" x 1 1/4" CB 4. Using 1/4" x 3/4 HB (HB), flat washers (FW), and flanged whiz-lock nuts (WL), bolt the end plates with auger assembly to the roof.
Page 41 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY Figure 26. Assemble Side Skirts, Idler Shaft Shield and Hanger Bearing Support Splice Side Skirt Idler Shaft Shield Hanger Bearing Support/Splice 6" & 8" Side Skirts Hanger Bearing Holder Half 10" Side Skirts 12"...
Page 42 4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Figure 29. Position Auger Assembly and Tighten Lock Collars Tighten locking collars on insert bearings. 12. Using four 3/4" x 5" threaded rod and hardware, assemble the level auger cover plate and motor mount base to the side skirts.
Page 43 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY 19. Using 5/16" hardware, bolt the belt shield back plate to the belt shield mounting plate. 20. Assemble the pulleys and keys onto the shafts and tighten the set screws on the pulleys. 21.
Page 44: Catwalk And Safety Cage Assembly
4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL For 32' dryers: 1. Bolt two middle panel assemblies and two corner assemblies together. 2. Atop that, add an assembled 24' dryer assembly. 3. Finish with the top-most pre-assembled 16' section. 4. Add the assembly to the upper-most tier / roof base section. Figure 32.
Page 45 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY Table 8. Catwalk Parts (Quantity per Dryer Length) PART NUMBER PART DESCRIPTION 16' DRYER 24' DRYER 32' DRYER INNER (SHORT) UPRIGHT 7612502 OUTER (TALL) UPRIGHT 7612507 7712538 TOEBOARD - FRONT RIGHT 106" 7712536 TOEBOARD - FRONT LEFT 106"...
Page 46 4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Figure 33. Assemble Uprights to Upright Supports UPPER CATWALK UPRIGHT SUPPORT 7612502 INNER (SHORT) CATWALK UPRIGHT 7612507 OUTER (TALL) CATWALK LOWER CATWALK UPRIGHT UPRIGHT SUPPORT 1/4" x 3/4" BOLT 1/4" FLAT WASHER 1/4"...
Page 47 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY 5. For 16' dryers without a catwalk extension, install the 7612973 end toeboard. 6. For all other dryers, complete assembly of the remaining side toeboards as shown, then install the 7612973 end toeboard. Figure 35.
Page 48 4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Figure 37. Assemble Floor Supports and Splice Supports 7612973 7712573 FLOOR SUPPORTS TOEBOARD 7712569 FLOOR SPLICE & SUPPORT 10. Bolt the 7612976 catwalk access cross brace between the center of the 7712569 floor splice support and either the 7612973 end toeboard for non-extended catwalks or the 7712593 floor support for extended catwalks.
Page 49 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY 15. Bolt the 7712893 ladder support uprights to the support beam. Be sure to use the TOP holes 16. Bolt the 7712894 support braces to the support uprights. Use the holes below the support beam. 17.
Page 50 4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Figure 40. Assemble Handrails and Ladder Extensions UPPER HANDRAIL(S) LOWER HANDRAIL(S) 080085 LADDER EXTENSION 24. Using 3/8" hardware, bolt the 7712576 handrail cross braces and the 7712583 diagonal end braces to the end inner &...
Page 51 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY Note The diagonal side braces go ONLY on the 96" long sections. On 24' dryers, they are at the end 96" section opposite the ladder end. On 32' dryers they are at the middle 96" section. Diagonal side braces (7712587) go on the 103"...
Page 52 4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 31. The top end of the ladder connects to the 080083 ladder connection plates at the end of the catwalk. Note that the ladder connection plates mount outside the ladder rails. Figure 44. Finish Ladder Connection LADDER EXTENSION CONNECTION WALKTHRU...
Page 53: Safety Cage Assembly
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY 4.5.5 Safety Cage Assembly Dryers with Roofs and Catwalk System Assemble safety cage as shown in Figure 46. Use 7714611 box of hardware. Figure 46. 7714610 Cage for Roofs with Catwalk 7714609 7714606 7714608 7714607...
Page 54: Install Dryer
4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4.6. Install Dryer Check and verify all anchor attachment systems are tight and correctly installed according to the anchor manufacturer's specifications before adding any upper dryer sections or installing leg kit (when supplied). 4.6.1 Position Lower Dryer Section at Location 1.
Page 55 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY Figure 48. Support Legs “A” LEGS “C” LEGS “B” LEG(S) OUTER & INNER COLUMN CENTER Important Be sure to torque all legs properly as they are being installed. Then, double-check torque values upon completion.
Page 56 4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Figure 50. Frame to Side Leg Hardware Arrangement 5/8" X 1 1/2" BOLT 5/8" WHIZLOCK NUT 5/8" FLATWASHER Figure 51. Side Leg Attachment Table 9. Side Legs (outer and inner) Length Elevation Part Number inches inches...
Page 57 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY Center Leg(s) Note Use 1/2" x 1-1/2" bolts, flat and lock washers and flange nut. Dryers use the “B” double leg style for the front inner legs and the “A” style legs for the remainder of the inner legs.
Page 58 4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Column (Platform) Support Legs Note Dryers with only one section (one blower) do not use column support legs. Dryers with more than one sections use “C” column support legs. For dryers without a bottom front platform, bolt the required column support leg to the I-beam on top of the dryer tongue.
Page 59: Anchor Lower Section To Pad/Foundation
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY Figure 54. Bottom Platform Column Support CROSS SUPPORT TUBE SUPPORT TAB COLUMN SUPPORT LEG Table 11. Column Support Legs Length Elevation Part Number Where Used inches inches 7712905 For dryers 1220 65-3/8 1661 without bottom 7712918...
Page 60: Anchor Bottom Platform
4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Important Check verify that all anchors are tight and correctly installed according to the anchor manufacturer’s specifications. 4.6.4 Anchor Bottom Platform If the dryer includes the optional bottom front platform, the installation of the ladder and control panel support legs must be done in the field.
Page 61: Stack And Secure Sections
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY Figure 57. Anchor the Panel Support Legs 7715846 4.6.5 Stack and Secure Sections Do NOT stack any additional sections on top of the bottom section unless it is secured to the foundation. Important The following stacking information is applicable for: •...
Page 62 4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Figure 58. Section ID Tag SECTION NUMBER LOCATED HERE 4. LP FUELED DRYERS: Be careful of the LP vaporizer coils when stacking sections; they stick up slightly and can be damaged. 5. PLATFORM SUPPORT COLUMNS: These are shipped secured to the platforms and should be mounted at the bottom to the platform support angles prior to adding the next dryer section.
Page 63 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY Figure 60. Remove Lifting Lug Top Plates 7714349 Lifting Lug Top Plate 7714349 Lifting Lug Top Plate Corner Support 044545, 044545L Gussets Install Air Plenum End Panel Spacers 1. Position 044380 plenum end panel spacer for installation where ANY two air plenum end panels meet together.
Page 64 4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Install Transition/Plenum Fill Strips 1. When the transition lip is level with the dryer sections top tier AND the next section to stack has a plenum end panel, use a 7712699 transition/plenum fill strip to secure the top of the transition to the underside lip of that next stacks plenum end panel.
Page 65 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY Figure 63. Lower Column with Flange Weldment Figure 64. Upper Column with Support Angles LOWER SUPPORT COLUMN SUPPORT USE 1/2 x 1-1/2” ANGLE BOLTS & #044510 HARDWARE USED ON LOWEST SECTION ONLY USE 1/2 x 5-1/2”...
Page 66 4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Figure 66. Outer and Inner Overlapping Lip Connection 1/4" x 3/4" Bolt 1/4" Flatwasher ALIGNMENT PUNCH HELPS CENTER HOLES 1/4" Whizlock Nut Secure Platform Support Columns 1. Using 1/2" x 5-1/2" bolts and hardware, secure the support columns to the 044304 support tabs fastened to the cross support tube.
Page 67 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY Figure 68. Body Section Brace Connection 1/4" x 3/4" Bolt 1/4" Flatwasher 7711498 Body Section Brace 1/4" Whizlock Nut Attach Cross Braces Note DO NOT install cross brace on tier levels that have a divider floor or cooling floor. Skip to the next step. Both of these floor structures provide the necessary cross stability without the use of cross braces.
Page 68 4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Figure 70. Lifting Lugs and Platform Braces Removal Lifting Lugs** Platform Braces** Lifting Lug Top Plates* **Removal is optional *Must be removed before stacking next dryer section Platform Braces & Lifting Lugs can be removed or left in place Attach Ladder Sections Refer to...
Page 69 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY cooling floor, and between the two cooling floors. For all other ladders, the necessary ladder brackets are factory-installed in the plenum, but the ladders themselves are shipped separately. Following the layout found in Section 6.1 –...
Page 70: Install Neco Logo Bracket
4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Figure 73. Lift the Assembled Topside Filling Figure 74. Install into Final Position and Secure Section 4.6.6 Install NECO Logo Bracket 1. Install the NECO logo bracket assembly (1-169876) so that it can be viewed from a main road if at all possible.
Page 71: Install The Cross Auger Or Cross Drag
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY 4.6.7 Install the Cross Auger or Cross Drag Auger Unload Dryers with a non-extended left, right, or center discharge come with the cross auger pre-assembled on the dryer. In these cases, skip to step 4. For extended discharges, the cross auger must be installed in the field. 1.
Page 72 4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Figure 78. Extension Trough 3. Install the chain drive connecting the rear gearbox to the cross auger. The rear chain guard is mounted on the four standoffs shown below. Mount the provided sprockets to the exposed gearbox shaft and the cross auger drive shaft.
Page 73 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY Figure 80. Discharge Chute Drag Unload 1. To remove the factory-installed cover from the chain drive, remove the four bolts from the top of the cover. Note that the bolts run through spacers between the gearbox and the cover. Take care not to lose the bolts or spacers, and retain for future use.
Page 74 4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 2. Mount the cross drag to the spouts on the rear of the dryer using 3/8" x 1" bolts and whiznuts. Figure 82. Cross Drag 3. Remove the shield that covers the sprockets on the cross drag. Route the provided chain between the sprocket on the rear side of the gearbox and the drive sprocket on the cross drag as shown.
Page 75 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY Figure 84. Trough Plate 7714450 5. Mount the discharge chute to the cross drag using 3/8" x 1" bolts and whiznuts. Mount the diaphragm switch to the side of the discharge chute using ¼" x ¾" bolts and whiznuts. Figure 85.
Page 76: Install The Blower Motor Vfds (Optional)
4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4.6.8 Install the Blower Motor VFDs (Optional) 1. Assemble the VFD stand(s) as shown. Note that there are four different sizes available. Refer to the VFD enclosure model number to determine the correct dimensions to use. Connect the horizontal struts to the “L"...
Page 77 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY Figure 87. VFD Stands for Dryers with Bottom Front Platform Figure 88. Brackets 7716113 7716114 b. For dryers without the bottom front platform (typically only single-section dryers when ordered with a blower VFD), it is recommended to place the VFD enclosure next to the main control panel. Use the 7716112 bracket to connect the vertical strut of the VFD stand to the vertical control panel mounting bracket.
Page 78 4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Figure 89. VFD Stand for Dryers without the Bottom Front Platform Figure 90. Bracket 7716112 3. Anchor the stand legs to the ground, following the anchor manufacturer's recommendations for installation. If the VFD enclosures were not previously mounted to the stands, do so at this time. 7713397 R2...
Page 79: Final System Hookup
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY 4.7. Final System Hookup 4.7.1 Adjust Control Box Height Support the weight of the main control box with a forklift or other secure means when adjusting the height. Note For dryers with the optional bottom front platform, the control box height adjustment is addressed in Section 4.6.4 –...
Page 80: Blower Motor Wire(S)
4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL • Due to the various possible configurations, power to the main control panel must be installed by the electrical contractor in accordance with the amperage requirements stamped on the control box front door tag, located in the lower-left corner.
Page 81 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY Single Phase (1P) Wiring (Without VFD) 1. Connect wires T1 and T2 into the bottom of the respective starter(s). Note that T3 loops from the lower- middle position back up to the upper-right position to provide internal feedback within the control system. 2.
Page 82: Install The Dual Thermocouple Probe
4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4.7.4 Install the Dual Thermocouple Probe The dual thermocouple probe is factory mounted for each dryer section. The probe measures temperature for high-limit temperature control in each dryer section. Figure 95. Dual Thermocouple Probe Dual Thermo- couple Probe 4.7.5 Install Burner Box Cables*...
Page 83: Install The Fill Switch And Low Switch
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY 4.7.6 Install the Fill Switch and Low Switch • The installation location of the fill and low switches depends upon the style of fill and configuration of the intake grain supply. • The various installation positions come from the factory, covered with a 059166 cover plate. •...
Page 84 4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Figure 99. Fill Dryer Switch Location – Gravity Fill System FILL DRYER SWITCH ASSEMBLY: #059167-16-30 (REPLACEMENT SWITCH: #059167RH) Figure 100. Low Dryer Switch Location – Gravity Fill and Level Auger Fill Systems LOW DRYER SWITCH ASSEMBLY: #059167-16-45 (REPLACEMENT SWITCH: #059167RL)
Page 85 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY Figure 101. Level Auger Fill Switch Location INTAKE GRAIN AT REAR (2 FT FROM END) REAR DRYER STANDARD AUGER MOTOR ROTATION PULLS GRAIN TOWARD MOTOR FILL SWITCH AT OPPOSITE END OF FILLING FRONT DRYER FILL DRYER SWITCH ASSEMBLY:...
Page 86: Install Moisture/Temperature Sensors
4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Figure 102. Gravity Fill Cable Route* FILL DRYER SWITCH (2 Possible locations) LOW DRYER SWITCH Figure 103. Level Auger Cable Route* FILL DRYER SWITCH FILL DRYER SWITCH LOW DRYER SWITCH * The illustrations show cable routes for several possible switch locations. 4.7.7 Install Moisture/Temperature Sensors Moisture/Temperature Sensor Overview •...
Page 87 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY Figure 104. Moisture Sensor Figure 105. DryerMaster Module MOISTURE TEMPERATURE CONNECTION IS WITH A GRAY PROBE 5-PIN CABLE FROM THE MAIN CONTROL CABINET. Mount Inlet Moisture/Temperature Sensors 1. Mount the inlet moisture sensor in the housing. 2.
Page 88: Install The Discharge Chute Cables
4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Note The outlet sensor/sample housing may be left-hand, center, or right-hand mounted onto the rear cross auger system. Figure 107. Outlet Sensor and Sample Button Locations SAMPLE SAMPLE NOTE: AUGER STYLE DISCHARGE SHOWN #059243 SAMPLE BUTTON 4.7.8 Install the Discharge Chute Cables 1.
Page 89: Install Wet Bin Empty And Dry Bin Full Switches (Optional)
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY Figure 109. Plug Switch Drag 7716112 4.7.9 Install Wet Bin Empty and Dry Bin Full Switches (Optional) Note These OPTIONAL switches are provided and installed by the customer. 1. Install the wet bin empty switch near the bottom of the wet holding bin. Note The switch, when activated, only shuts off the filling equipment associated with the switch.
Page 90: Hmi Wiring Connections
4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4.7.10 HMI Wiring Connections Important The HMI must be connected to a customer-supplied 120 VAC, 400 to 600 VA uninterruptible power supply (UPS). Electrical Wiring from Main Control to HMI 1. Using the labels provided, pull and connect the following wires from the main control terminals to the HMI terminals: Figure 111.
Page 91 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY HMI Enclosure Wiring The following diagram shows electrical and Ethernet wiring entering the HMI enclosure (dashed lines). Figure 114. HMI Wiring Diagram HMI ENCLOSURE Indoor Installation Recommended 059569-DECAL-EN 7713397 R2...
Page 92: Final Fuel Supply Hookup
4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4.7.11 Final Fuel Supply Hookup Hire a professional to plan, set up and connect your chosen fuel supply. This includes either liquid propane or natural gas. After the plumbing is connected, check all connections and pipes for leaks. Because pipe connections can loosen due to vibration during shipping, it may be necessary to reseal the pipes.
Page 93 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY Figure 115. Connect LP Fuel Source NOTE: MIDDLE DRYER SECTIONS WOULD HAVE A “T” UPPER CONNECTION. THE TOP-MOST DRYER SECTION WOULD HAVE AN ELBOW. RISER PIPE LP connection between dryer sections CONNECT FUEL SOURCE 7713397 R2...
Page 94 4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Install Vaporizer (Select Models Only) Due to space constraints, certain dryer sections are shipped with the vaporizer uninstalled. In these cases, the vaporizer must be installed in the field after the sections have been stacked. 1.
Page 95 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY Figure 117. Vaporizer 040127 040120 Install Vent Pipe Assemblies (CSA Models Only) 1. Vent pipe assemblies are shipped partially broken down for shipping purposes. Reassemble as shown. 2. Connect the vent pipe assemblies to the fuel inlet assemblies on the dryer as shown and secure to the 041015 brackets with the provided ¼"...
Page 96 4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Figure 119. Vent Pipe - Upper Section Natural Gas 1. Connect between dryer sections using the riser pipe provided with the dryer section. 2. Connect the NG fuel source to the inlet elbow of the lowest dryer section. Figure 120.
Page 97: External Transport(S)
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY Dryer Fuel System Gas Leak Check Important The dryer fuel train shall be inspected for leaks to verify the gas tightness of the dryer components and piping under normal operating conditions. After installation and annually thereafter use a solution of soap and water to check fittings and pipe for leaks.
Page 98 4. ASSEMBLY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL External Transport Examples Example 1: Wet 1 Auger and Dry 1 Air System The following diagram show one wet system and one dry system to be controlled and operated by the Commander system. Note Shown for example only.
Page 99: Commander Control Setup
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 4. ASSEMBLY Example 3: Wet 1 and Wet 2 Augers and Dry 1 and Dry 2 Augers The following diagram show two wet systems and two dry systems to be controlled and operated by the Commander system.
Page 100: Specifications
5. SPECIFICATIONS CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 5. Specifications 5.1. Standard Model Specifications Refer to the following table for specifications on standard NECO dryers. They are listed by model number as shown on the rating plate located on the front of the main control. If the model number of your particular dryer is not shown below, contact your dealer.
Page 101: Wind Load
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 5. SPECIFICATIONS 5.2. Wind Load Refer to Section 5.2.1 – Wind Load Data on page 102 for dimensions for wind load calculations. Figure 124. Wind Load Data Dimensions 7713397 R2...
Page 102: Wind Load Data
5. SPECIFICATIONS CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 5.2.1 Wind Load Data Table 14. Wind Load Data “A” “B” “C” DRYER MODEL ft (m) ft (m) ft (m) 16 (4.9) 24 (7.3) 15.0 (4.6) D1660 16 (4.9) 24 (7.3) 17.0 (5.2) D1670 16 (4.9) 24 (7.3)
Page 103: Dryer Weight Data
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 5. SPECIFICATIONS 5.3. Dryer Weight Data The following information can be used to calculate the total dryer weight for purposes of transferring those numbers to the load points (anchor legs, etc.) shown in the following sections to determine proper concrete support footings for the dryer system.
Page 104: Utility Layout And Weight Load Points
5. SPECIFICATIONS CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 5.4. Utility Layout and Weight Load Points Figure 126. Load Point (Anchor Legs) Layout for Dryer Models D1660 7713397 R2...
Page 105 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 5. SPECIFICATIONS Figure 127. Load Point (Anchor Legs) Layout for Dryer Models D1670, D1680, and D1690 7713397 R2...
Page 106 5. SPECIFICATIONS CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Figure 128. Load Point (Anchor Legs) Layout for Dryer Models D16106, D16120, and D16140 7713397 R2...
Page 107 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 5. SPECIFICATIONS Figure 129. Load Point (Anchor Legs) Layout for Dryer Models D16160 7713397 R2...
Page 108 5. SPECIFICATIONS CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Figure 130. Load Point (Anchor Legs) Layout for Dryer Models D24108, D24150, and D24180 7713397 R2...
Page 109 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 5. SPECIFICATIONS Figure 131. Load Point (anchor legs) Layout for Dryer Models D24210, D24240, D24260, D24330, and D24380 7713397 R2...
Page 110 5. SPECIFICATIONS CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL Figure 132. Load Point (Anchor Legs) Layout for Dryer Models D32260, D32340, D32440, and D32500 7713397 R2...
Page 111: Appendix
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 6. APPENDIX 6. Appendix 6.1. Dryer Tier / Ladder / Shipping Layouts LEGEND 18, 14, OR 12 Indicates tier panel and material gauge thickness Indicates a length of ladder in feet and mounted location when shipped per section 14S or 12S Indicates the gauge WITH side stiffeners * Indicates ladder is 1 foot shorter for dryer with...
Page 112: 16' Dryer Sections - 10-16 Tiers
6. APPENDIX CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 6.1.2 16' Dryer Sections – 10-16 Tiers 10 Tier 16 Tier 12 Tier 14 Tier D16120 D16180 D16140 D16160 10** 18" 18" 18" 18" 10** 18" 18" 18" 18" 6.1.3 24' Dryer Sections – 6-12 Tiers 6 Tier 8 Tier 10 Tier...
Page 113: 24' Dryer Sections - 14-24 Tiers
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 6. APPENDIX 6.1.4 24' Dryer Sections – 14-24 Tiers 14 Tier 16 Tier 20 Tier 24 Tier D24240 D24260 D24330 D24380 10** 18" 18" 18" 18" 18" 18" 18" 18" 7713397 R2...
Page 114: 32' Dryer Sections
6. APPENDIX CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 6.1.5 32' Dryer Sections 12 Tier 16 Tier 20 Tier 24 Tier D32260 D32340 D32440 D32500 18" 18" 18" 18" 18" 18" 18" 18" 7713397 R2...
Page 115: Main Control Box Terminal Strip
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 6. APPENDIX 6.2. Main Control Box Terminal Strip Important After installation is complete check the motor wires for the correct motor rotation and auger rotation direction. Figure 133. Main Control Box Terminal Strip MODBUS COMMS E-STOP WIRING AUX TRANSPORT OVERLOAD &...
Page 116: Wiring External Transports
6. APPENDIX CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 6.3. Wiring External Transports The customer is responsible for wiring any external transport equipment. The following schematics are for reference. Figure 134. Wiring Connections for External Transports WET 2 WET 1 DRY 1 DRY 2 TRANSPORT CONNECTIONS 7713397 R2...
Page 117: Wiring Nema Starters / Iec Starters / Air Systems
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 6. APPENDIX 6.4. Wiring NEMA Starters / IEC Starters / Air Systems Figure 135. Starter and Air System Wiring Diagrams 7713397 R2...
Page 118: Optional Unload Motor Vfd
6. APPENDIX CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 6.5. Optional Unload Motor VFD NECO offers an optional variable frequency drive (VFD) for the unload auger system. ** Figure 136. Variable Frequency Drive (VFD) ** NOTE - Other VFDs can be used. but the installer is responsible for proper connections and parameter settings for any non-NECO supplied units.
Page 119: Bolt Torque
CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 6. APPENDIX 7. Bolt Torque Table 16 gives the correct torque values for various hardware. Tighten all bolts to the torque specified, unless otherwise noted. Check tightness periodically, using Table 16 as a guide. Replace the hardware with the same strength bolt, contact NECO if you are unsure.
Page 120: Limited Warranty
8. LIMITED WARRANTY CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 8. Limited Warranty For a period of one (1) year after shipment of goods by the Buyer to the Buyer’s customer, NECO will supply, free of charge, FOB per NECO’s factory located in Omaha, Nebraska, replacement parts for any parts that NECO identifies to be defective due to workmanship or material.
Page 121 CONTINUOUS-FLOW GRAIN DRYER – COMMANDER CONTROL 8. LIMITED WARRANTY 7713397 R2...
Page 122 NECO is an AGI Brand. AGI is a leading provider of equipment solutions for agriculture bulk commodities including seed, fertilizer, grain, and feed systems with a growing platform in providing equipment and solutions for food processing facilities. AGI has manufacturing facilities in Canada, the United States, the United Kingdom, Brazil, South Africa, India and Italy and distributes its products globally.

This manual is also suitable for:

Neco d1670 Neco d1680 Neco d1690 Neco d16106 Neco d16120 Neco d16140 ... Show all

AGI NECO D1660 Assembly Manual

1 Safety

2 Features

3 Transport

4 Assembly

5 Specifications

6 Appendix

7 Bolt Torque

8 Limited Warranty

Quick Links

Need help?

Questions and answers

Related Manuals for AGI NECO D1660

Summary of Contents for AGI NECO D1660

This manual is also suitable for:

Table of Contents