AGI M42-120 Manuals

Manuals and User Guides for AGI M42-120. We have 1 AGI M42-120 manual available for free PDF download: Assembly, Operation And Maintenance Manual

AGI M42-120 Assembly, Operation And Maintenance Manual (136 pages)

Bucket Elevators

Brand: AGI | Category: Lifting Systems | Size: 21 MB

Table of Contents
5
Introduction
8
Intended Use
8
Safety
9
Safety Alert Symbol and Signal Words
9
General Safety Information
9
Belt and Bucket Safety
9
Torque Arm Safety
10
Explosion Vent Safety
10
Rotating Parts Safety
10
Strong Magnetic Fields
11
Lifting the Head Section
11
Combustible Dust
12
Ladder Safety
12
Fall Protection System Safety
13
Platform Safety
13
Drives and Lockout Safety
13
Electric Motor Safety
14
Personal Protective Equipment
14
Safety Equipment
15
Safety Decals
15
Decal Installation/Replacement
15
Safety Decal Locations and Details
15
Features
18
Main Elevator Parts
18
Leg Cross Section Profiles
20
Drive Side Identification
21
Stacking Drawing
22
Site Preparation
23
Site Layout
23
Foundation and Anchoring
24
Boot Footing and Pit Design Information
24
Structural Capacity
25
Locating Spouting
25
Lateral Support of Bucket Elevator
26
Guy Cables Horizontal and Vertical Loads
27
Electrical Requirements, Controls, and Devices
30
Pre-Installation
32
Approval Drawing
32
Before Unloading the Shipment
32
Unload the Shipment
32
Product Storage
33
Before You Begin
33
Assembly
34
Installation Safety
34
General Assembly Instructions
34
Trunking, Platforms, and Ladders General Assembly
35
Lifting and Moving
36
General Platform Installation Requirements
37
Platforms Hardware
37
Installing Floor Planks
38
Installing the Work Platform
39
Platform Top View, Basic Dimensions
39
Raising the Head Onto Supports
43
Installing the Platform Brackets and Support Channels
44
Mounting the Work Platform Base
47
Assembling the Work Platform Base
48
Assembling the Work Platform Basic Components
49
Completing the Work Platform Assembly
50
Installing the Distributor Platform
51
Platform Top View with Dimensions
51
Assembling the Distributor Platform Basic Components
52
Completing the Distributor Platform Assembly
53
Installing the Rest Platform
55
Platform Top View, Basic Dimensions
55
Positioning the Platform Walk Surface at the Necessary End
56
Assembling the Rest Platform Basic Components
57
Installing the Rest Platform to the Elevator at Base to Leg Flanges Locations
58
Installing the Rest Platform at an Intermediate Location
62
Installing the Boot
68
Installing the Inlet Hoppers
69
Installing the Discharge Hopper
70
Installing the Drive
71
Drive Parts
71
Torque Arm Mounting Bracket Positions
72
Mounting the Reducer to the Head Shaft and Torque Arm
72
Installing the Motor
74
Installing the Belt Guard Back and Sheaves
75
Installing and Tensioning the V-Belts
76
Installing the Belt Guard Cover
79
Installing Spacer Angles and Ladder Brackets
79
Installing Ladders and Cages
82
Installing Ladder Splices
82
Installing Ladder Clip and Bolt Assemblies
83
Installing Ladders to Ladder Brackets and Legs
84
Installing Cages, General Assembly
85
Correct Ladder Placement at the Platform Location
87
Example Ladders and Platforms Installed to Leg Sections
88
Stacking the Elevator
89
Preparing Stackable Leg Sections for Lifting
89
Installing Guy Wire Brackets
90
Lifting and Installing Stackable Leg Sections
91
Setting Elevator Legs
94
Elevator Legs Final Check and Adjustment
94
Installing the Buckets
95
Installing the Bucket Elevator Belt
97
Installing the Belt into the Elevator
97
Splicing the Belt
99
Belt Splice Methods
100
Tensioning and Aligning the Bucket Elevator Belt
104
Adjusting the Baffle
105
Operation
106
Operation Safety
106
Ladders Safety
106
Pre-Start Inspection Checklist
107
Start-Up and Break-In
108
Emergency Shutdown
109
Re-Starting a Plugged Bucket Elevator
109
Extended Shutdown
109
Maintenance
110
Maintenance Safety
110
Replacement Parts
110
Routine Maintenance
111
Troubleshooting
114
Appendix
124
Bucket Elevator Dimensions
124
Model Specifications
126
Parts Identification
127
Inspection Section Parts Identification
127
Explosion Vent Parts Identification
130
Spouting Accessories Types and Dimensions
131
Bolt Torque Values
133
Warranty
134

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AGI M42-120 Assembly, Operation And Maintenance Manual (136 pages)

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