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LTM-V-100
Afag LTM-V-100 Manuals
Manuals and User Guides for Afag LTM-V-100. We have
1
Afag LTM-V-100 manual available for free PDF download: Assembly & Operating Instructions
Afag LTM-V-100 Assembly & Operating Instructions (60 pages)
Linear Transport Module
Brand:
Afag
| Category:
Control Unit
| Size: 3 MB
Table of Contents
Table of Contents
3
1 General
6
Contents and Purpose of These Assembly Instructions
6
Explanation of Symbols
6
Additional Symbols
8
Applicable Documents
8
Warranty
8
Liability
9
2 Safety Instructions
10
General
10
Intended Use
10
Foreseeable Misuse
10
Obligations of the Operator and the Personnel
11
Observe the Assembly Instructions
11
Obligations of the Operating Company
11
Obligations of the Personnel
12
Personnel Requirements
12
Personnel Qualification
12
Personal Protective Equipment (PPE)
13
Safety and Protection Equipment
14
Changes and Modifications
14
General Hazards / Residual Risks
15
General Hazards at the Workplace
15
Danger Due to High Temperatures
16
Danger Due to Electricity
16
Mechanical Hazards
16
Danger Caused by Omitting Maintenance Work
16
Safety Signs on the LTM or the Working Environment
17
Warning Signs
17
Mandatory Signs
17
3 Technical Data
18
Ltm-V-100-XXXX / Ltm-V-180-XXXX
18
Workpiece Carrier Load
20
4 Transport, Packaging and Storage
21
General
21
Safety Instructions for Transport
21
Scope of Delivery and Accessories
22
Fig. 1 Accessories for Linear Transport Module
22
Transport
23
Fig. 2 Transport of the LTM with Crane
23
Packaging
24
Storage
24
5 Structure and Description
25
Structure of the Linear Transport Module
25
Fig. 3 Linear Transport Module (Exemplary Illustration)
25
Product Description
26
Fig. 4 Structure of the Linear Transport Module (Exemplary Illustration)
26
Fields of Application
27
Fig. 5 Example of Application Linear Transport Module on Assembly Line
27
6 Installation, Assembly & Setting
28
Safety Instructions for Installation & Assembly
28
Views of the LTM (General View and Engine/Gearbox Installation)
29
Fig. 6 General View Linear Transport Module
29
Fig. 7 Overview Motor and Gearbox Installation
29
Attachment and Tightening Torque
30
Attachment Instructions for LTM
30
Fig. 8 Attachment of the LTM (Exemplary Illustration)
30
Fig. 9 Bottom View of the LTM
30
Tightening Torques for Screws
31
Integration of the Linear Transport Module
32
Integration of the LTM into an Assembly System
32
Fig. 10 Linear Transport Module (Exemplary Illustration)
32
Integration of the LTM into an Assembly System
33
Fig. 11 Linear Transport Module (Exemplary Illustration)
33
Gearbox Change and Motor Attachment
34
Dismounting of the Gear / Motor
34
Fig. 12 Linear Transport Module with Gear / Motor
34
Assembly of the Gear / Motor
35
Attachment of External Drives
35
Fig. 13 Assembly of the Gear/Motor
35
Motor Control
36
Fig. 14 Mounting of External Drives
36
Fig. 15 Electrical Interfaces
36
Setting and Retrofitting
37
Fig. 16 Turn the Motor Plug
37
General Safety Instructions for Adjustment and Retrofitting Work
38
Toothed Belt Tension
39
Fig. 17 Tension Screw (1) for Toothed Belt - Sticker (2) with Adjustment Dimension
39
Changing the Workpiece Carrier
40
Fig. 18 Correction Lock with Offset 0.05 - 0.11
40
Fig. 19 Example Measurement Report
40
7 Commissioning
41
Safety Instructions for Commissioning
41
Commissioning Procedure
42
Reference Run
42
Programming
43
Incorrect Operation of the System
43
8 Fault Elimination
44
General Notes
44
Safety Instructions for Troubleshooting
44
Measures to be Taken in the Event of Faults
44
Tables Fault Causes and Remedy
45
9 Maintenance and Repair
47
General Notes
47
Safety Instructions for Maintenance and Repair
47
Maintenance Activities and Maintenance Intervals
48
Overview Maintenance Plan
49
Fig. 20 LTM Maintenance Points
49
Further Maintenance
50
Measures to be Taken after Maintenance Work
50
Repair Work
50
Spare and Wear Parts Lists
50
Toothed Belt
51
Fig. 21 Installation Position (1) of the Toothed Belt (Exemplary Illustration)
51
Side Guides
52
10 Decommissioning, Disassembly, Disposal
53
Safety Instructions for Decommissioning, Dismantling and Disposal
53
Decommissioning
53
Disassembly
53
Disposal
54
11 Declaration of Incorporation
55
List of Figures
57
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