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Aerotech Automation1 iXC4 Manuals
Manuals and User Guides for Aerotech Automation1 iXC4. We have
1
Aerotech Automation1 iXC4 manual available for free PDF download: Hardware Manual
Aerotech Automation1 iXC4 Hardware Manual (120 pages)
PWM Digital Drives
Brand:
Aerotech
| Category:
DC Drives
| Size: 11 MB
Table of Contents
Automation1 Ixc4 and XC4 PWM Digital Drives
1
Table of Contents
3
List of Figures
5
List of Tables
7
EU Declaration of Conformity
9
Agency Approvals
10
Safety Procedures and Warnings
11
Handling and Storage
13
Installation Overview
14
Chapter 1: Ixc4/Xc4 Overview
17
Figure 1-1: Ixc4 Digital Drive-Based Controller Labeled
17
Figure 1-2: XC4 Digital Drive Labeled
18
Table 1-1: Features and Options
19
Figure 1-3: Functional Diagram
20
Electrical Specifications
21
Table 1-2: Electrical Specifications
21
System Power Requirements
22
Mechanical Specifications
23
Mounting and Cooling
23
Table 1-3: Mounting Specifications
23
Dimensions
24
Figure 1-4: Dimensions
24
Figure 1-5: Dimensions [-EB1]
25
Environmental Specifications
26
Table 1-4: Environmental Specifications
26
Drive and Software Compatibility
27
Table 1-5: Drive and Software Compatibility
27
Chapter 2: Installation and Configuration
29
Input Power Connections
29
Control Supply Connector
29
Figure 2-1: Control Supply Connections
29
Table 2-1: Control Supply Wiring Specifications
29
Table 2-2: Mating Connector Part Numbers for the Control Supply Connector
29
Motor Supply Connector
30
Figure 2-2: Motor Supply Connections
30
Table 2-3: Motor Supply Connector Wiring Specifications
30
Table 2-4: Mating Connector Part Numbers for the Motor Supply Connector
30
Transformer Options
31
Table 2-5: Nominal Motor Operating Voltages / Required AC Voltages
31
Table 2-6: Transformer Options
31
Figure 2-3: TV0.3-28-56-ST Transformer Control and Motor Power Wiring (40 VDC Bus)
32
Figure 2-4: TV0.3-28-56-ST Transformer Control and Motor Power Wiring (80 VDC Bus)
33
Figure 2-5: TV0.3-28-56-ST Transformer Control and Motor Power Wiring (160 VDC Bus)
34
Figure 2-6: TV0.3-28 Transformer Control and Motor Power Wiring (40 VDC Bus)
35
Figure 2-7: TV0.3-56 Transformer Control and Motor Power Wiring (80 VDC Bus)
36
Figure 2-8: TM3/TM5 Transformer Control and Motor Power Wiring
37
Minimizing Noise for EMC/CE Compliance
38
Motor Power Output Connector
39
Table 2-7: Motor Power Output Connector Pinout
39
Table 2-8: Mating Connector Part Numbers for the Motor Power Output Connector
39
Brushless Motor Connections
40
Figure 2-9: Brushless Motor Configuration
40
Table 2-9: Wire Colors for Aerotech-Supplied Brushless Motor Cables
40
Brushless Motor Powered Motor and Feedback Phasing
41
Figure 2-10: Positive Motor Direction
41
Figure 2-11: Encoder and Hall Signal Diagnostics
41
Table 2-10: Hall Signal Diagnostics
41
Brushless Motor Unpowered Motor and Feedback Phasing
42
Figure 2-12: Brushless Motor Phasing Oscilloscope Example
42
Figure 2-13: Brushless Motor Phasing Goal
42
DC Brush Motor Connections
43
DC Brush Motor Phasing
43
Figure 2-14: DC Brush Motor Configuration
43
Figure 2-15: Positive Motor Direction
43
Table 2-11: Wire Colors for Aerotech-Supplied DC Brush Motor Cables
43
Stepper Motor Connections
44
Stepper Motor Phasing
44
Figure 2-16: Stepper Motor Configuration
44
Figure 2-17: Positive Motor Direction
44
Table 2-12: Wire Colors for Aerotech-Supplied Stepper Motor Cables
44
Three Phase Stepper Motor Connections
45
Stepper Motor Phasing
45
Figure 2-18: Three Phase Stepper Motor Configuration
45
Figure 2-19: Positive Motor Direction
45
Feedback Connector
46
Table 2-13: Feedback Connector Pinout
46
Table 2-14: Mating Connector Part Numbers for the Feedback Connector
46
Primary Encoder Inputs
47
Table 2-15: Multiplier Options
47
Table 2-16: Primary Encoder Input Pins on the Feedback Connector
47
Square Wave Encoder (Primary)
48
Figure 2-20: Square Wave Encoder Schematic (Feedback Connector)
48
Table 2-17: Square Wave Encoder Specifications
48
Absolute Encoder (Primary)
49
Figure 2-21: Absolute Encoder Schematic (Feedback Connector)
49
Sine Wave Encoder (Primary) [-MX1 Option]
50
Figure 2-22: Sine Wave Encoder Phasing Reference Diagram
50
Table 2-18: Sine Wave Encoder Specifications
50
Figure 2-23: Sine Wave Encoder Schematic (Feedback Connector)
51
Encoder Phasing
52
Figure 2-24: Encoder Phasing Reference Diagram (Standard)
52
Figure 2-25: Position Feedback in the Diagnostic Display
52
Hall-Effect Inputs
53
Figure 2-26: Hall-Effect Inputs Schematic (Feedback Connector)
53
Table 2-19: Hall-Effect Feedback Pins on the Feedback Connector
53
Thermistor Input
54
Figure 2-27: Thermistor Input Schematic (Feedback Connector)
54
Table 2-20: Thermistor Input Pin on the Feedback Connector
54
Encoder Fault Input
55
Figure 2-28: Encoder Fault Input Schematic (Feedback Connector)
55
Table 2-21: Encoder Fault Input Pin on the Feedback Connector
55
End of Travel and Home Limit Inputs
56
Table 2-22: End of Travel and Home Limit Pins on the Feedback Connector
56
Figure 2-29: End of Travel and Home Limit Input Connections
57
Figure 2-30: End of Travel and Home Limit Input Schematic (Feedback Connector)
57
End of Travel and Home Limit Phasing
58
Figure 2-31: End of Travel and Home Limit Input Diagnostic Display
58
Brake Outputs
59
Figure 2-32: Brake Connected to the 25-Pin Feedback Connector (Typical)
59
Table 2-23: Brake Output Pins on the Feedback Connector
59
Table 2-24: Brake Control Specifications
59
Safe Torque off Input (STO)
60
Table 2-25: STO Connector Pinout
60
Table 2-26: Mating Connector Part Numbers for the STO Connector
60
Figure 2-33: Typical STO Configuration
61
Table 2-27: STO Electrical Specifications
61
STO Standards
62
Table 2-28: STO Standards
62
Table 2-29: STO Standards Data
62
STO Functional Description
63
STO Startup Validation Testing
64
Table 2-30: STO Signal Delay
64
Table 2-31: Motor Function Relative to STO Input State
64
STO Diagnostics
65
Figure 2-34: STO Timing
65
Table 2-32: STO Timing
65
Auxiliary I/O Connector
66
Table 2-33: Auxiliary I/O Connector Pinout
66
Table 2-34: Mating Connector Part Numbers for the Auxiliary I/O Connector
66
Auxiliary Encoder Inputs
67
Table 2-35: Auxiliary Encoder Pins on the Auxiliary I/O Connector
67
Square Wave Encoder (Auxiliary)
68
Figure 2-35: Square Wave Encoder Interface (aux I/O Connector)
68
Absolute Encoder (Auxiliary)
69
Figure 2-36: Absolute Encoder Schematic (Auxiliary I/O Connector)
69
Position Synchronized Output (PSO)
70
Table 2-37: PSO Specifications
70
Table 2-38: PSO Pins on the Auxiliary I/O Connector
70
Figure 2-37: PSO Interface
71
Digital Outputs
72
Table 2-39: Digital Output Specifications
72
Table 2-40: Digital Output Pins on the Auxiliary I/O Connector
72
Figure 2-38: Digital Output Schematic (aux I/O Connector)
73
Figure 2-39: Digital Outputs Connected in Current Sourcing Mode
74
Figure 2-40: Digital Outputs Connected in Current Sinking Mode
74
Digital Inputs
75
Figure 2-41: Digital Inputs Schematic (aux I/O Connector)
75
Table 2-41: Digital Input Specifications
75
Table 2-42: Digital Input Pins on the Auxiliary I/O Connector
75
Figure 2-42: Digital Inputs Connected to Current Sourcing Devices
76
Figure 2-43: Digital Inputs Connected to Current Sinking Devices
76
High-Speed Inputs
77
Figure 2-44: High-Speed Inputs
77
Table 2-43: High-Speed Input Specifications
77
Table 2-44: High-Speed Input Pins on the Auxiliary I/O Connector
77
Analog Output
78
Figure 2-45: Analog Output 0 Schematic
78
Table 2-45: Analog Output Specifications
78
Table 2-46: Analog Output Pins on the Auxiliary I/O Connector
78
Analog Input 0 (Differential)
79
Figure 2-46: Analog Input 0 Schematic
79
Table 2-47: Analog Input Specifications
79
Table 2-48: Analog Input Pins on the Auxiliary I/O Connector
79
Brake Power Supply Connector
80
Table 2-49: Brake Power Supply Connector Pinout
80
Table 2-50: Mating Connector Part Numbers for the Brake Power Supply Connector
80
Hyperwire Interface
81
Table 2-51: Hyperwire Card Part Number
81
Table 2-52: Hyperwire Cable Part Numbers
81
External Shunt Option [-SX1]
82
Table 2-53: -SX1 Component Information
82
Table 2-54: Maximum Additional Storage Energy for a Standard Ixc4/Xc4
83
Sync Port
84
Table 2-55: Sync-Related Functions
84
Table 2-56: Sync Port Cables
84
System Interconnection
85
Figure 2-47: Drive-Based System Wiring Drawing (Best Practice)
85
Figure 2-48: PC-Based System Wiring Drawing (Best Practice)
85
Figure 2-49: Drive-Based Controller System Interconnection (Best Practice)
86
Figure 2-50: PC-Based Controller System Interconnection (Best Practice)
87
PC Configuration and Operation Information
88
Chapter 3: -EB1 I/O Option Board
89
Figure 3-1: -EB1 I/O Option Board Connectors (Ixc4 Shown)
89
Digital Outputs [-EB1]
90
Table 3-1: Digital Output Specifications [-EB1]
90
Table 3-2: Digital Output 1 Connector Pinout [-EB1]
91
Table 3-3: Mating Connector Part Numbers for the Digital Output 1 Connector [-EB1]
91
Table 3-4: Digital Output 2 Connector Pinout [-EB1]
91
Table 3-5: Mating Connector Part Numbers for the Digital Output 2 Connector [-EB1]
91
Figure 3-2: Digital Outputs Schematic [-EB1]
92
Figure 3-3: Digital Outputs Connected in Current Sourcing Mode [-EB1]
93
Figure 3-4: Digital Outputs Connected in Current Sinking Mode [-EB1]
93
Digital Inputs [-EB1]
94
Table 3-6: Digital Input Specifications [-EB1]
94
Table 3-7: Digital Input 1 Connector Pinout [-EB1]
94
Table 3-8: Mating Connector Part Numbers for the Digital Input 1 Connector [-EB1]
94
Figure 3-5: Digital Inputs Schematic [-EB1]
95
Table 3-9: Digital Input 2 Connector Pinout [-EB1]
95
Table 3-10: Mating Connector Part Numbers for the Digital Input 2 Connector [-EB1]
95
Figure 3-6: Digital Inputs Connected to Current Sourcing (PNP) Devices [-EB1]
96
Figure 3-7: Digital Inputs Connected to Current Sinking (NPN) Devices [-EB1]
96
Analog Outputs [-EB1]
97
Figure 3-8: Analog Output Typical Connection [-EB1]
97
Table 3-11: Analog Output Specifications [-EB1]
97
Table 3-12: Analog Output Connector Pinout [-EB1]
97
Table 3-13: Mating Connector Part Numbers for the Analog Output Connector [-EB1]
97
Analog Inputs [-EB1]
98
Figure 3-9: Analog Input Typical Connection [-EB1]
98
Table 3-14: Differential Analog Input Specifications [-EB1]
98
Table 3-15: Analog Input Connector Pinout [-EB1]
98
Table 3-16: Mating Connector Part Numbers for the Analog Input Connector [-EB1]
98
PSO Interface [-EB1]
99
Table 3-17: PSO Specifications [-EB1]
99
Table 3-18: PSO Interface Connector Pinout [-EB1]
99
Table 3-19: Mating Connector Part Numbers for the PSO Interface Connector [-EB1]
99
Figure 3-10: PSO Output Sources Current
100
Figure 3-11: PSO Output Sinks Current
100
Figure 3-12: PSO TTL Outputs Schematic
100
Chapter 4: Cables and Accessories
101
Table 4-1: Standard Interconnection Cables
101
Joystick Interface
102
Figure 4-1: Two Axis Joystick Interface (to the aux I/O of Two Drives)
102
Figure 4-2: Two Axis Joystick Interface (to the I/O Board)
103
Handwheel Interface
104
Chapter 5: Maintenance
105
Table 5-1: LED Description
105
Table 5-2: Troubleshooting
105
Preventative Maintenance
106
Table 5-3: Preventative Maintenance
106
Fuse Specifications
107
Table 5-4: Control Board Fuse Specifications
107
Appendix A: Warranty and Field Service
109
Appendix B: Revision History
111
Index
113
Table 2-36: Square Wave Encoder Specifications
118
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