User Manuals: AERCO BENCHMARK 6000 Hydronic Boiler

Manuals and User Guides for AERCO BENCHMARK 6000 Hydronic Boiler. We have 2 AERCO BENCHMARK 6000 Hydronic Boiler manuals available for free PDF download: User Manual

AERCO BENCHMARK 6000 User Manual (210 pages)

Natural Gas Modulating & Condensing Hot Water Boiler

Brand: AERCO | Category: Boiler | Size: 8 MB

Table of Contents
3
Foreword

7
Chapter 1. Safety Precautions

11
- Warnings & Cautions
  11
- Emergency Shutdown
  12
- Prolonged Shutdown
  13
- Massachusetts Installations
  
  13
Chapter 2. Installation

15
- Introduction
  15
- Receiving the Unit
  15
- Moving & Unpacking the Unit
  15
- Site Preparation
  16
  - Installation Clearances
    16
  - Setting the Unit
    18
- Supply and Return Piping
  19
- Pressure Relief Valve & Pressure/Temperature Indicator Installation
  20
  - Pressure Relief Valve Installation
    20
  - Pressure/Temperature Gauge Installation
    21
- Condensate Drain & Piping
  22
- Gas Supply Piping
  23
- Ac Electrical Power Wiring
  25
  - Electrical Power Requirements
    27
- Field Control Wiring
  27
  - OUTDOOR AIR in Terminal
    29
  - COMBUSTION AIR Terminal
    30
  - O 2 SENSOR Terminals
    30
  - SPARK SIGNAL Terminals
    30
  - ANALOG in Terminals
    30
  - PWM) in Terminals
    30
  - SHIELD Terminals
    30
  - ANALOG out Terminals
    30
  - RS485 Comm Terminals
    31
  - RS232 Comm Terminals
    31
  - VFD/BLOWER Terminals
    31
  - Interlock Terminals
    31
    
    Remote Interlock in (out & IN)
    31
    
    Delayed Interlock in (out & IN)
    31
  - FAULT RELAY Terminals
    32
  - AUX.RELAY Terminals
    32
- Flue Gas Vent Installation
  32
- Combustion Air
  33
  - Combustion from Outside the Building
    33
  - Combustion Air from Inside the Building
    33
- Ducted Combustion Air
  34
- Sequencing Valve Installation
  34
Chapter 3. Operation

37
- Introduction
  37
- Control Panel Description
  37
- Control Panel Menus
  41
  - Menu Processing Procedure
    41
- Operating Menu
  43
- Setup Menu
  43
- Configuration Menu
  44
- Tuning Menu
  46
- Combustion Cal Menu
  47
- BST (Boiler Sequencing Technology ) Menu
  47
- Start Sequence
  50
- Start/Stop Levels
  55
Chapter 4. Initial Start-Up

59
Chapter 5. Mode of Operation

69
- Introduction
  69
- Indoor/Outdoor Reset Mode
  69
- Constant Setpoint Mode
  70
  - Setting the Setpoint
    70
- Remote Setpoint Modes
  71
  - Remote Setpoint Field Wiring
    71
  - Remote Setpoint Startup
    72
- Direct Drive Modes
  72
  - Direct Drive Field Wiring
    73
  - Direct Drive Startup
    73
- Aerco Control System (Acs)
  73
  - ACS External Field Wiring
    74
  - ACS Setup and Startup
    74
- Combination Control System (Ccs)
  74
  - Combination Control System Field Wiring
    75
  - Combination Control System Setup and Startup
    75
Chapter 6. Safety Device Testing

77
- Testing of Safety Devices
  77
- LOW GAS PRESSURE FAULT Tests
  77
- Low Gas Pressure Fault Test
  78
- High Gas Pressure Fault Test
  79
- Low Water Level Fault Test
  80
- Water Temperature Fault Test
  81
- Interlock Tests
  82
  - Remote Interlock Test
    82
  - Delayed Interlock Test
    82
- FLAME FAULT Tests
  82
- Air Flow Fault Tests
  83
  - Blower Proof Switch Test
    84
  - Blocked Inlet Switch Test
    85
- Ssov Proof of Closure Switch
  87
- Purge Switch Open During Purge
  88
- Ignition Switch Open During Ignition
  89
- Safety Pressure Relief Valve Test
  90
Chapter 7. Maintenance

91
Chapter 8. Troubleshooting Guide

111
- Introduction
  111
- Additional Faults Without Specific Fault Messages
  124
Chapter 9. Rs-232 Communication

129
- Introduction
  129
- Communication Setup
  131
- Menu Processing Utilizing Rs-232 Communication
  131
- Data Logging
  132
  - Fault Log
    133
  - Operation Time Log
    133
  - Sensor Log
    134
Chapter 10. Boiler Sequencing Technology

135
Limited Warranty

209

Aerco BENCHMARK 6000 User Manual (210 pages)

Natural Gas and Propane Modulating & Condensing Hot Water Boiler

Brand: Aerco | Category: Boiler | Size: 11 MB

Table of Contents
3
Foreword

7
Chapter 1. Safety Precautions

11
- Warnings & Cautions
  11
- Emergency Shutdown
  12
- Prolonged Shutdown
  12
- Massachusetts Installations
  
  13
Chapter 2. Installation

15
- Introduction
  15
- Receiving the Unit
  15
- Moving & Unpacking the Unit
  15
- Site Preparation
  16
  - Installation Clearances
    16
  - Setting the Unit
    18
- Supply and Return Piping
  20
- Pressure Relief Valve & Pressure/Temperature Indicator Installation
  20
  - Pressure Relief Valve Installation
    20
  - Pressure/Temperature Gauge Installation
    21
- Condensate Drain & Piping
  22
- Gas Supply Piping
  23
- Ac Electrical Power Wiring
  25
  - Electrical Power Requirements
    27
- Field Control Wiring
  27
  - OUTDOOR AIR in Terminal
    29
  - AIR TEMP SENSOR Terminal
    30
  - O 2 SENSOR Terminals
    30
  - SPARK SIGNAL Terminals
    30
  - ANALOG in Terminals
    30
  - VALVE FEEDBACK Terminals
    30
  - SHIELD Terminals
    31
  - ANALOG out Terminals
    31
  - RS485 Comm Terminals
    31
  - RS232 Comm Terminals
    31
  - VFD/BLOWER Terminals
    31
  - Interlock Terminals
    32
    
    Remote Interlock in (out & IN)
    32
    
    Delayed Interlock in (out & IN)
    32
  - FAULT RELAY Terminals
    32
  - AUX.RELAY Terminals
    32
- Flue Gas Vent Installation
  33
- Combustion Air
  33
- Ducted Combustion Air
  34
- Sequencing Isolation Valve Installation
  34
Chapter 3. Operation

37
- Introduction
  37
- Control Panel Description
  37
- Control Panel Menus
  41
  - Menu Processing Procedure
    41
- Operating Menu
  43
- Setup Menu
  44
- Configuration Menu
  44
- Tuning Menu
  47
- Combustion Cal Menu
  47
- BST (Boiler Sequencing Technology) Menu
  48
- Start Sequence
  50
- Start/Stop Levels
  55
Chapter 4. Initial Start-Up

59
Chapter 5. Mode of Operation

71
- Introduction
  71
- Indoor/Outdoor Reset Mode
  71
- Constant Setpoint Mode
  72
  - Setting the Setpoint
    73
- Remote Setpoint Modes
  73
  - Remote Setpoint Field Wiring
    74
  - Remote Setpoint Startup
    74
- Direct Drive Modes
  74
  - Direct Drive Field Wiring
    75
  - Direct Drive Startup
    75
- Aerco Control System (Acs)
  76
  - ACS External Field Wiring
    76
  - ACS Setup and Startup
    76
- Combination Control System (Ccs)
  77
  - Combination Control System Field Wiring
    78
  - Combination Control System Setup and Startup
    78
Chapter 6. Safety Device Testing

79
- Testing of Safety Devices
  79
- LOW GAS PRESSURE FAULT Tests
  80
- High Gas Pressure Fault Test
  82
- Low Water Level Fault Test
  82
- Water Temperature Fault Test
  83
- Interlock Tests
  84
  - Remote Interlock Test
    84
  - Delayed Interlock Test
    85
- Flame Fault Tests
  85
- Air Flow Fault Tests
  86
  - Blower Proof Switch Test
    87
  - Blocked Inlet Switch Test
    87
- Ssov Proof of Closure Switch
  89
- Purge Switch Open During Purge
  90
- Ignition Switch Open During Ignition
  91
- Safety Pressure Relief Valve Test
  92
Chapter 7. Maintenance

93
Chapter 8. Troubleshooting Guide

117
- Introduction
  117
- Additional Faults Without Specific Fault Messages
  130
Chapter 9. Boiler Sequencing Technology

135
Appendix I: Recommended Periodic Testing

197
Appendix J - C-More Control Panel Views

199
Appendix K: Recommended Spares

201
Appendix L - Long Term Blower Storage

203
Appendix M - Ultra-Low no Calibration

205

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User Manuals: AERCO BENCHMARK 6000 Hydronic Boiler

AERCO BENCHMARK 6000 User Manual (210 pages)

Table of Contents

Foreword

Chapter 1. Safety Precautions

Massachusetts Installations

Chapter 2. Installation

Chapter 3. Operation

Chapter 4. Initial Start-Up

Chapter 5. Mode of Operation

Chapter 6. Safety Device Testing

Chapter 7. Maintenance

Chapter 8. Troubleshooting Guide

Chapter 9. Rs-232 Communication

Chapter 10. Boiler Sequencing Technology

Appendix A - Boiler Menu Item Descriptions

Appendix B - Startup, Status & Display Messages

Appendix C - Sensor Resistance/Voltage Chart

Appendix D - Indoor/Outdoor Reset Ratio Charts

Appendix E - Boiler Default Settings

Appendix F - Clearance Drawings

Appendix G - Parts List Drawings

Appendix H - Piping Drawings

Appendix I: C-More Wiring Diagrams

Appendix J: Recommended Periodic Testing

Appendix K - C-More Control Panel Views

Appendix L: Recommended Spares

Appendix M - Long Term Blower Storage

APPENDIX N - ULTRA-LOW Nox CALIBRATION

Limited Warranty

Aerco BENCHMARK 6000 User Manual (210 pages)

Table of Contents

Foreword

Chapter 1. Safety Precautions

Massachusetts Installations

Chapter 2. Installation

Chapter 3. Operation

Chapter 4. Initial Start-Up

Chapter 5. Mode of Operation

Chapter 6. Safety Device Testing

Chapter 7. Maintenance

Chapter 8. Troubleshooting Guide

Chapter 9. Boiler Sequencing Technology

Appendix A - Boiler Menu Item Descriptions

Appendix B - Startup, Status & Display Messages

Appendix C - Sensor Resistance/Voltage Chart

Appendix D - Indoor/Outdoor Reset Ratio Charts

Appendix E - Clearance Drawings

Appendix F - Parts List Drawings

Appendix G - Piping Drawings

Appendix H: C-More Wiring Diagrams

Appendix I: Recommended Periodic Testing

Appendix J - C-More Control Panel Views

Appendix K: Recommended Spares

Appendix L - Long Term Blower Storage

Appendix M - Ultra-Low no Calibration

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