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TC 120
ACS TC 120 Manuals
Manuals and User Guides for ACS TC 120. We have
2
ACS TC 120 manuals available for free PDF download: Operation And Instruction Manual
ACS TC 120 Operation And Instruction Manual (60 pages)
Advanced Microprocessor Controller
Brand:
ACS
| Category:
Controller
| Size: 5.39 MB
Table of Contents
Table of Contents
4
Chapter 1: Safety
7
How to Use this Manual
7
Safety Symbols Used in this Manual
7
General Safety Regulations
8
Responsibility
8
Warnings and Precautions
9
Chapter 2: Functional Description
11
Models Covered in this Manual
11
General Description
11
Typical Features and Components
11
Safety Features
11
Panel Layout and Keypad
12
LED Indicator Lights
12
LCD Display
12
LCD Messages
12
Keypad
13
Menu Structure
15
Primary Menu
15
Secondary Menu
16
Secure Menu
16
Passwords and Security
16
Chapter 3: Installation
17
Electrical Connections
17
Making Electrical Connections
17
Location
17
Chapter 4: Operation
18
Turning the Power on
18
Starting and Stopping Water Tcu's
18
Starting the Unit (Local)
18
Stopping the Unit
18
Starting and Stopping Hot Oil Tcus
19
Starting the Unit (Local)
19
Stopping the Unit
19
Starting the Unit (Remote)
20
Tuning
20
Manual Tuning (Zeigler-Nichols PID Method)
21
Selecting a Local Probe
21
Using a Remote Input Probe for Monitoring
21
Setting up Cascade Control
22
V1.09C-V2.01 Cascade Set-Up
22
Adjusting the Automatic Venting Timer
23
Using Crash Control
23
Chapter 5: Advanced Operation
25
Using the Analog Remote Input
25
Retransmission Analog Signal
26
Setting the Analog Signal Source to FLOW
27
Using Analog Output for Heating and Cooling
27
Using the Flow Monitor
28
Programming the Alarms
29
Temperature
29
Flow Alarm
30
Open Sensor
30
Low Pressure
30
Low Fluid Level Alarm
31
High Fluid Level Alarm
31
Pump Failure Alarm
31
Safety Thermostat Alarm
31
Welded Contactor Alarm
31
Using the Second Setpoint Function
32
Using the Remote Start Function
32
Changing the Temperature Display Units
32
Setting the Temperature Display Precision
32
Using the Elapsed Time Meter
33
Programming Ramp/Soak
34
Starting Ramp/Soak Programming
35
Programming the Ramp/Soak Segments
35
Finishing the Ramp/Soak Programming
35
Controlling Ramp/Soak
36
Monitoring Ramp/Soak
36
Setting the Approach Rate
36
Level Input Operation (Water Units)
37
Adjusting the LCD Display Contrast
37
Adjusting the Auto Shutdown Temperature Setpoint
37
Calibrating the T/C, RTD, and V Inputs
38
Calibrating the Thermocouple Input (T/C)
39
Calibrating the RTD Input
40
Calibrating the Analog Input (V)
40
Accessing the Debug Menu
41
Reloading Factory Defaults
42
Serial Communications Operation
43
Baud Rate and Data Format
43
Protocols
43
SPI Protocol
47
Commands Descriptions
47
Chapter 6: Troubleshooting
49
Introduction
49
Operating Mode and Error Display Messages
50
Chapter 7: Appendix
51
Customer Satisfaction Warranty Program
51
Electrical Specifications
52
Temperature Sensor Inputs
52
Flow Sensor Inputs
53
System Inputs
53
Optional Analog Output Modules
53
Drawings and Diagrams
53
Technical Assistance
60
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ACS TC 120 Operation And Instruction Manual (48 pages)
Water Temperature Control Units
Brand:
ACS
| Category:
Control Unit
| Size: 2.27 MB
Table of Contents
Table of Contents
4
Chapter 1: Safety
7
How to Use this Manual
7
Safety Symbols Used in this Manual
7
General Safety Regulations
8
Responsibility
8
Warnings and Precautions
11
Chapter 2: Functional Description
14
Introduction
14
Necessary Documents
14
Models Covered
15
Standard TCU Series Features
15
Available Options
16
Chapter 3: Installation
18
Installation Location Considerations
18
Process Approach Temperature Considerations
18
External Piping Sizing Considerations
18
Piping Considerations for Permanent Installations
18
Piping Considerations for High Mobility Installations
19
Process Water Considerations
19
Raw Water
19
Distilled Water
20
Deionized Water
20
Making Process Water Connections
20
Closed Circuit/Direct Injection
20
To Process - 1½" Npt
20
From Process - 1½" Npt
20
Making Cooling Water Connections
20
Water in - ¾
20
Water out
21
Pressure Relief - ¾
21
Making System Purge Connections
21
3-10 Making Electrical Connections
22
Chapter 4: Identifying Controls and Features
24
Identifying Mechanical Controls and Features
24
To Process Probe
24
Safety Thermostat
24
Pressure Relief Valve
24
Pumps
24
Heaters
25
Solenoid Valves
25
Motorized Modulating Valves
25
Water Hammer Arrestor (Shock Stop)
25
Pump Starter
25
Transformer
25
Heater Contactor
25
Cooling
25
Electricals
26
Automatic Vent
26
Pressure Switch
26
The Microprocessor Controller
26
Controller Display
27
Digital Flow Meter
28
Identifying Graphic Panel Indicators (Eurotherm Only)
28
POWER on Indicator
28
PUMP OVERLOAD Indicator
28
HEATER on Indicator
29
OVER TEMPERATURE Indicator
29
COOLING VALVE on Indicator
29
LOW WATER PRESSURE Indicator
29
VENT CYCLE Indicator
29
PURGE VALVE on Indicator
29
Units with Optional System Purge
29
Using Graphic Panel Buttons
30
START Button
30
STOP Button
30
VENT Button
30
QUICK COOL Switch
30
ALARM SILENCE Button
30
AIR PURGE Switch
30
LOCAL/REMOTE Switch
30
Alarms
30
Audible/Visual General Fault Alarm
30
Controller Internal Switches
31
Chapter 5: Startup and Operation
32
Introduction
32
Startup Checklist
32
Starting the Temperature Control Unit
33
Sequence of Operation
34
Checking Motor Rotation Direction
34
Shutting down the Temperature Control Unit
35
Chapter 6: Unit Maintenance
36
Preventative Maintenance
36
Draining
36
Every Six Months
36
Corrective Maintenance
37
Pumps and Seals
37
Heaters
38
Solenoid Valves
38
Electrical Connections
38
Safety Devices
39
Motor Overload
39
Pressure Switch
39
Safety Thermostat
39
Cleaning and Storage
39
Chapter 7: Troubleshooting
40
Introduction
40
Chapter 8: Appendix
43
Customer Satisfaction Warranty Program
43
Technical Specifications
44
Drawings and Diagrams
44
Spare Parts List
47
Technical Assistance
48
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