Abicor Binzel iROB 501 PRO Manuals

Manuals and User Guides for Abicor Binzel iROB 501 PRO. We have 1 Abicor Binzel iROB 501 PRO manual available for free PDF download: Original Operating Instructions

Abicor Binzel iROB 501 PRO Original Operating Instructions (128 pages)

Robot welding system with Controller KINETIC wire feed control unit

Brand: Abicor Binzel | Category: Welding System | Size: 15.03 MB

Table of Contents
2
Identification
5
Marking
5
Nameplate
5
Signs and Symbols Used
6
Classification of the Warnings
7
Safety
7
Designated Use
7
Responsibilities of the User
7
Warning and Information Signs
8
Safety Instructions for the Electrical Power Supply
8
Personal Protective Equipment
8
Emergency Information
9
Scope of Delivery
9
Product Description
10
Welding Power Source Structure and Function
11
Control Elements
12
Wire Feed Control Unit Structure and Function
17
Structure and Function of the Wire Feed Systems
17
Wi-Fi Router and Control App (Optional
19
Technical Data for the Welding Power Source
20
Technical Data for the Wire Feed Control Unit
21
Controller KINETIC Wire Feed Control Unit
21
Push Feeder KINETIC
21
Pull Feeder KINETIC
22
Wire Buffer KINETIC
22
Pull Feeder KINETIC Cable Assembly
22
Connections
23
Transport and Installation
23
Commissioning
24
Establishing the Power Supply
24
Attaching and Connecting the Push Feeder KINETIC
25
Shortening the Wire Guide for the Cable Assembly
25
Moving the Robot into the Maintenance Position
26
Attaching the Wire Buffer KINETIC to the Robot
26
Mounting the Pull Feeder KINETIC
27
Setting up the Buffer Box
28
Connecting the Pull Feeder KINETIC Cable Assembly
28
Connecting the Intermediate Cable Assembly
30
Connecting the Wire Conduit
31
Connecting the Coolant Connections
32
Attaching the Intermediate Cable Assembly to the Robot
32
Attaching the Neckliner
32
Attaching/Replacing the Welding Torch
33
Establishing a Connection to the Welding Robot
33
Operation
34
Feeding in the Welding Wire
34
Adjusting the Pull Feeder KINETIC Contact Pressure
37
Administrative Settings
38
Password-Protecting the Welding Parameters
38
Activating the Control Panel Lock
39
Overview of Welding Parameters and Processes
40
Overview of Welding Parameters
40
Overview of Welding Procedures
40
Preparing the Welding Process
43
Setting the Welding Procedure
43
Setting the Welding Sequence
44
Effects of the Welding Parameter Settings
47
Examples of Welding Parameter Settings
47
Example Parameters for CO
47
Example of Parameters for CO and Flux-Cored Wire
50
Example of Parameters for MAG Short Arc Welding
50
Example of Parameters for MAG Pulse Welding
51
Example of Parameters for MIG Pulse Aluminum Welding
55
Example of Parameters for MIG Aluminum Short Arc Welding
55
Additional Functions
56
Setting the Arc Characteristic
56
Adjusting the Penetration Control
56
Adjusting the Move Frequency
56
Setting Kinetic Move
56
Setting Internal Functions
57
Making Settings
57
Description of the Internal Functions
58
Managing the Job Memory
73
Saving Jobs
73
Changing the Job
73
Recalling a Saved Job
74
Deleting a Job
74
Carrying out the Welding Process
75
Starting the Welding Process
75
Adjusting Parameters During the Welding Process
75
Restoring Factory Settings
76
Creating a Data Backup
76
Welding Parameter/Internal Function Settings
77
Simplified Data Log Function
79
Fault Log Function
79
Backup Operations
80
Importing Backup Data
81
Checking the Software Version
82
Decommissioning
83
Maintenance and Cleaning
84
Maintenance and Cleaning Intervals
84
Cleaning the Device
85
Maintenance Work on the Wire Feed Control Unit
86
Switching off the Main Switch
86
Maintenance Work on the Push Feeder KINETIC
86
Replacing the Conveyor Roller
86
Maintenance Work on the Pull Feeder KINETIC
87
Replacing the Neckliner
87
Replacing the Conveyor Roller
88
Replacing the Wire Guide Nozzle
89
Replacing the Pressure Roll
90
Maintenance Work on the Wire Buffer KINETIC
91
Replacing the Wire Guide
91
Replacing the Wire Guide and Guide Rollers in the Wire Buffer KINETIC
91
Faults and Troubleshooting
93
General Faults
93
Faults on the Control Panel
94
Fault with Wire Buffer Kinetic's Automatic Position Adjustment
97
Faults on the Wire Feed Control Unit
98
Read out Assistance Code
98
Disassembly
106
Disposal
106
Disposal of Materials
106
Disposal of Consumables
106
Packaging
106
Fieldbus Connection Tool
107
Configuration
107
Specification
107
Processing Time for Communication Data
110
Application Specifications
111
List of I/O Data
111
Simplified Table for Output Data
113
Example of Setting Output Data
115
Details of I/O Data
116
Functions
123
Control Timing
125
Accessories
126
Spare Parts and Consumables
126

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