ABB TPS 57E01 Manuals

Manuals and User Guides for ABB TPS 57E01. We have 13 ABB TPS 57E01 manuals available for free PDF download: Operation Manual

ABB TPS 57E01 Operation Manual

ABB TPS 57E01 Operation Manual (130 pages)

Brand: ABB | Category: Industrial Equipment | Size: 7.44 MB

Table of Contents

Table of Contents
3
Preliminary Remarks
5
Purpose of this Manual
5
Layout and Function
6
Intended Use of the Turbocharger
8
Storage of New Turbochargers and Spare Parts
9
Essential Information
12
Symbols and Definitions
15
Turbocharger Rating Plate
16
Contact Address and After-Sales Service
18
Safety
19
Introduction
19
CE Conformity
20
Definition of Mandatory Signs
21
Definition of Safety Instructions
22
Warning Plates on the Turbocharger
23
Safe Operation and Maintenance
24
Hazards During Operation and Maintenance
27
Use of ABB Turbochargers on Gas Engines
33
Periodic Checking of the Pressure Vessel
34
Lifting Loads
35
Commissioning
37
Oil Supply
37
Inspection Work
41
Commissioning after Taking out of Operation
43
Operation
45
Noise Emissions
45
Servicing Work
47
Expected Exchange Intervals
50
Speed Measurement
52
Stopping the Engine
56
Maintenance
57
Foreword to Maintenance
57
Cleaning the Compressor During Operation
58
Turbine Cleaning During Operation
62
Cleaning Components Mechanically
69
Troubleshooting
81
Malfunctions When Starting
81
Surging of the Turbocharger
82
Malfunctions During Operation
83
Malfunctions When Stopping
86
Speed Measurement System
87
Removal and Installation
89
Transport
89
Turbocharger Weights
90
Tps48
90
Tps52
90
Tps61
90
Remove the Turbocharger
91
Installing the Turbocharger
92
Disassembly and Assembly
93
Introduction
93
Module Weights
97
Disassembling and Assembling Turbocharger
98
Axial Clearance a and Radial Clearance B
111
Radial Clearances N and R
112
Table of Tightening Torques
114
Taking out of Operation
115
Shutting down the Turbocharger
115
Mothballing the Turbocharger
119
Taking the Engine out of Operation for up to 12 Months
120
Taking the Engine out of Operation for more than 12 Months
121
Disposing of Turbocharger Components
123
Spare Parts
125
Ordering Spare Parts
125
View of Turbocharger Showing Part Numbers
126
View of Cartridge Group Showing Part Numbers
128

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ABB TPS 57E01 Operation Manual

ABB TPS 57E01 Operation Manual (130 pages)

Turbocharger

Brand: ABB | Category: Industrial Equipment | Size: 7.44 MB

Table of Contents

Table of Contents
3
Preliminary Remarks
5
Purpose of this Manual
5
Layout and Function
6
Intended Use of the Turbocharger
8
Storage of New Turbochargers and Spare Parts
9
Essential Information
12
Symbols and Definitions
15
Turbocharger Rating Plate
16
Contact Address and After-Sales Service
18
Safety
19
Introduction
19
CE Conformity
20
Definition of Mandatory Signs
21
Definition of Safety Instructions
22
Warning Plates on the Turbocharger
23
Safe Operation and Maintenance
24
Hazards During Operation and Maintenance
27
Use of ABB Turbochargers on Gas Engines
33
Periodic Checking of the Pressure Vessel
34
Lifting Loads
35
Commissioning
37
Oil Supply
37
Inspection Work
41
Commissioning after Taking out of Operation
43
Operation
45
Noise Emissions
45
Servicing Work
47
Expected Exchange Intervals
50
Speed Measurement
52
Stopping the Engine
56
Maintenance
57
Foreword to Maintenance
57
Cleaning the Compressor During Operation
58
Turbine Cleaning During Operation
62
Cleaning Components Mechanically
69
Troubleshooting
81
Malfunctions When Starting
81
Surging of the Turbocharger
82
Malfunctions During Operation
83
Malfunctions When Stopping
86
Speed Measurement System
87
Removal and Installation
89
Transport
89
Turbocharger Weights
90
Tps48
90
Tps52
90
Tps61
90
Remove the Turbocharger
91
Installing the Turbocharger
92
Disassembly and Assembly
93
Introduction
93
Module Weights
97
Disassembling and Assembling Turbocharger
98
Axial Clearance a and Radial Clearance B
111
Radial Clearances N and R
112
Table of Tightening Torques
114
Taking out of Operation
115
Shutting down the Turbocharger
115
Mothballing the Turbocharger
119
Taking the Engine out of Operation for up to 12 Months
120
Taking the Engine out of Operation for more than 12 Months
121
Disposing of Turbocharger Components
123
Spare Parts
125
Ordering Spare Parts
125
View of Turbocharger Showing Part Numbers
126
View of Cartridge Group Showing Part Numbers
128

ABB TPS 57E01 Operation Manual

ABB TPS 57E01 Operation Manual (132 pages)

Turbocharger

Brand: ABB | Category: Industrial Equipment | Size: 7.87 MB

Table of Contents

Table of Contents
3
Preliminary Remarks
5
Purpose of this Manual
5
Layout and Function
6
Intended Use of the Turbocharger
8
Storage of New Turbochargers and Spare Parts
9
Essential Information
11
Symbols and Definitions
14
Turbocharger Rating Plate
15
Contact Information
17
Safety
19
Introduction
19
CE Conformity
20
Definition of Mandatory Signs
21
Definition of Safety Instructions
22
Warning Plates on the Turbocharger
23
Safe Operation and Maintenance
24
Hazards During Operation and Maintenance
27
Deflagration on Gas Engines
33
Periodic Checking of the Pressure Vessel
34
Lifting Loads
35
Commissioning
37
Oil Supply
37
Inspection Work
41
Commissioning after Taking out of Operation
43
Operation
45
Noise Emissions
45
Servicing Work
47
Expected Exchange Intervals
50
Speed Measurement
52
Stopping the Engine
56
Maintenance
57
Foreword to Maintenance
57
Cleaning the Compressor During Operation
58
Turbine Cleaning During Operation
62
Cleaning Components Mechanically
69
Troubleshooting
81
Malfunctions When Starting
81
Surging of the Turbocharger
82
Malfunctions During Operation
83
Malfunctions When Stopping
87
Speed Measurement System
88
Removal and Installation
89
Transport
89
Turbocharger Weights
90
Remove the Turbocharger
91
Installing the Turbocharger
92
Disassembly and Assembly
95
Introduction
95
Module Weights
99
Disassembling and Assembling Turbocharger
100
Axial Clearance a and Radial Clearance B
113
Radial Clearances N and R
114
Table of Tightening Torques
116
Taking out of Operation
117
Shutting down the Turbocharger
117
Mothballing the Turbocharger
121
Taking the Engine out of Operation for up to 12 Months
122
Taking the Engine out of Operation for more than 12 Months
123
Disposing of Turbocharger Components
125
Spare Parts
127
Ordering Spare Parts
127
View of Turbocharger Showing Part Numbers
128
View of Cartridge Group Showing Part Numbers
130

Advertisement

ABB TPS 57E01 Operation Manual

ABB TPS 57E01 Operation Manual (132 pages)

Brand: ABB | Category: Industrial Equipment | Size: 7.87 MB

Table of Contents

Table of Contents
3
Preliminary Remarks
5
Purpose of this Manual
5
Layout and Function
6
Intended Use of the Turbocharger
8
Storage of New Turbochargers and Spare Parts
9
Essential Information
11
Symbols and Definitions
14
Turbocharger Rating Plate
15
Contact Information
17
Safety
19
Introduction
19
CE Conformity
20
Definition of Mandatory Signs
21
Definition of Safety Instructions
22
Warning Plates on the Turbocharger
23
Safe Operation and Maintenance
24
Hazards During Operation and Maintenance
27
Deflagration on Gas Engines
33
Periodic Checking of the Pressure Vessel
34
Lifting Loads
35
Commissioning
37
Oil Supply
37
Inspection Work
41
Commissioning after Taking out of Operation
43
Operation
45
Noise Emissions
45
Servicing Work
47
Expected Exchange Intervals
50
Speed Measurement
52
Stopping the Engine
56
Maintenance
57
Foreword to Maintenance
57
Cleaning the Compressor During Operation
58
Turbine Cleaning During Operation
62
Cleaning Components Mechanically
69
Troubleshooting
81
Malfunctions When Starting
81
Surging of the Turbocharger
82
Malfunctions During Operation
83
Malfunctions When Stopping
87
Speed Measurement System
88
Removal and Installation
89
Transport
89
Turbocharger Weights
90
Remove the Turbocharger
91
Installing the Turbocharger
92
Disassembly and Assembly
95
Introduction
95
Module Weights
99
Disassembling and Assembling Turbocharger
100
Axial Clearance a and Radial Clearance B
113
Radial Clearances N and R
114
Table of Tightening Torques
116
Taking out of Operation
117
Shutting down the Turbocharger
117
Mothballing the Turbocharger
121
Taking the Engine out of Operation for up to 12 Months
122
Taking the Engine out of Operation for more than 12 Months
123
Disposing of Turbocharger Components
125
Spare Parts
127
Ordering Spare Parts
127
View of Turbocharger Showing Part Numbers
128
View of Cartridge Group Showing Part Numbers
130

ABB TPS 57E01 Operation Manual

ABB TPS 57E01 Operation Manual (132 pages)

Brand: ABB | Category: Industrial Equipment | Size: 7.87 MB

Table of Contents

Table of Contents
3
Preliminary Remarks
5
Purpose of this Manual
5
Layout and Function
6
Intended Use of the Turbocharger
8
Storage of New Turbochargers and Spare Parts
9
Essential Information
11
Symbols and Definitions
14
Turbocharger Rating Plate
15
Contact Information
17
Safety
19
Introduction
19
CE Conformity
20
Definition of Mandatory Signs
21
Definition of Safety Instructions
22
Warning Plates on the Turbocharger
23
Safe Operation and Maintenance
24
Hazards During Operation and Maintenance
27
Deflagration on Gas Engines
33
Periodic Checking of the Pressure Vessel
34
Lifting Loads
35
Commissioning
37
Oil Supply
37
Inspection Work
41
Commissioning after Taking out of Operation
43
Operation
45
Noise Emissions
45
Servicing Work
47
Expected Exchange Intervals
50
Speed Measurement
52
Stopping the Engine
56
Maintenance
57
Foreword to Maintenance
57
Cleaning the Compressor During Operation
58
Turbine Cleaning During Operation
62
Cleaning Components Mechanically
69
Troubleshooting
81
Malfunctions When Starting
81
Surging of the Turbocharger
82
Malfunctions During Operation
83
Malfunctions When Stopping
87
Speed Measurement System
88
Removal and Installation
89
Transport
89
Turbocharger Weights
90
Remove the Turbocharger
91
Installing the Turbocharger
92
Disassembly and Assembly
95
Introduction
95
Module Weights
99
Disassembling and Assembling Turbocharger
100
Axial Clearance a and Radial Clearance B
113
Radial Clearances N and R
114
Table of Tightening Torques
116
Taking out of Operation
117
Shutting down the Turbocharger
117
Mothballing the Turbocharger
121
Taking the Engine out of Operation for up to 12 Months
122
Taking the Engine out of Operation for more than 12 Months
123
Disposing of Turbocharger Components
125
Spare Parts
127
Ordering Spare Parts
127
View of Turbocharger Showing Part Numbers
128
View of Cartridge Group Showing Part Numbers
130

ABB TPS 57E01 Operation Manual

ABB TPS 57E01 Operation Manual (132 pages)

Brand: ABB | Category: Industrial Equipment | Size: 7.87 MB

Table of Contents

Table of Contents
3
Preliminary Remarks
5
Purpose of this Manual
5
Layout and Function
6
Intended Use of the Turbocharger
8
Storage of New Turbochargers and Spare Parts
9
Essential Information
11
Symbols and Definitions
14
Turbocharger Rating Plate
15
Contact Information
17
Safety
19
Introduction
19
CE Conformity
20
Definition of Mandatory Signs
21
Definition of Safety Instructions
22
Warning Plates on the Turbocharger
23
Safe Operation and Maintenance
24
Hazards During Operation and Maintenance
27
Deflagration on Gas Engines
33
Periodic Checking of the Pressure Vessel
34
Lifting Loads
35
Commissioning
37
Oil Supply
37
Inspection Work
41
Commissioning after Taking out of Operation
43
Operation
45
Noise Emissions
45
Servicing Work
47
Expected Exchange Intervals
50
Speed Measurement
52
Stopping the Engine
56
Maintenance
57
Foreword to Maintenance
57
Cleaning the Compressor During Operation
58
Turbine Cleaning During Operation
62
Cleaning Components Mechanically
69
Troubleshooting
81
Malfunctions When Starting
81
Surging of the Turbocharger
82
Malfunctions During Operation
83
Malfunctions When Stopping
87
Speed Measurement System
88
Removal and Installation
89
Transport
89
Turbocharger Weights
90
Remove the Turbocharger
91
Installing the Turbocharger
92
Disassembly and Assembly
95
Introduction
95
Module Weights
99
Disassembling and Assembling Turbocharger
100
Axial Clearance a and Radial Clearance B
113
Radial Clearances N and R
114
Table of Tightening Torques
116
Taking out of Operation
117
Shutting down the Turbocharger
117
Mothballing the Turbocharger
121
Taking the Engine out of Operation for up to 12 Months
122
Taking the Engine out of Operation for more than 12 Months
123
Disposing of Turbocharger Components
125
Spare Parts
127
Ordering Spare Parts
127
View of Turbocharger Showing Part Numbers
128
View of Cartridge Group Showing Part Numbers
130

ABB TPS 57E01 Operation Manual

ABB TPS 57E01 Operation Manual (132 pages)

Brand: ABB | Category: Industrial Equipment | Size: 7.87 MB

Table of Contents

Table of Contents
3
Preliminary Remarks
5
Purpose of this Manual
5
Layout and Function
6
Intended Use of the Turbocharger
8
Storage of New Turbochargers and Spare Parts
9
Essential Information
11
Symbols and Definitions
14
Turbocharger Rating Plate
15
Contact Information
17
Safety
19
Introduction
19
CE Conformity
20
Definition of Mandatory Signs
21
Definition of Safety Instructions
22
Warning Plates on the Turbocharger
23
Safe Operation and Maintenance
24
Hazards During Operation and Maintenance
27
Deflagration on Gas Engines
33
Periodic Checking of the Pressure Vessel
34
Lifting Loads
35
Commissioning
37
Oil Supply
37
Inspection Work
41
Commissioning after Taking out of Operation
43
Operation
45
Noise Emissions
45
Servicing Work
47
Expected Exchange Intervals
50
Speed Measurement
52
Stopping the Engine
56
Maintenance
57
Foreword to Maintenance
57
Cleaning the Compressor During Operation
58
Turbine Cleaning During Operation
62
Cleaning Components Mechanically
69
Troubleshooting
81
Malfunctions When Starting
81
Surging of the Turbocharger
82
Malfunctions During Operation
83
Malfunctions When Stopping
87
Speed Measurement System
88
Removal and Installation
89
Transport
89
Turbocharger Weights
90
Remove the Turbocharger
91
Installing the Turbocharger
92
Disassembly and Assembly
95
Introduction
95
Module Weights
99
Disassembling and Assembling Turbocharger
100
Axial Clearance a and Radial Clearance B
113
Radial Clearances N and R
114
Table of Tightening Torques
116
Taking out of Operation
117
Shutting down the Turbocharger
117
Mothballing the Turbocharger
121
Taking the Engine out of Operation for up to 12 Months
122
Taking the Engine out of Operation for more than 12 Months
123
Disposing of Turbocharger Components
125
Spare Parts
127
Ordering Spare Parts
127
View of Turbocharger Showing Part Numbers
128
View of Cartridge Group Showing Part Numbers
130

ABB TPS 57E01 Operation Manual

ABB TPS 57E01 Operation Manual (132 pages)

Brand: ABB | Category: Industrial Equipment | Size: 7.87 MB

Table of Contents

Table of Contents
3
Preliminary Remarks
5
Purpose of this Manual
5
Layout and Function
6
Intended Use of the Turbocharger
8
Storage of New Turbochargers and Spare Parts
9
Essential Information
11
Symbols and Definitions
14
Turbocharger Rating Plate
15
Contact Information
17
Safety
19
Introduction
19
CE Conformity
20
Definition of Mandatory Signs
21
Definition of Safety Instructions
22
Warning Plates on the Turbocharger
23
Safe Operation and Maintenance
24
Hazards During Operation and Maintenance
27
Deflagration on Gas Engines
33
Periodic Checking of the Pressure Vessel
34
Lifting Loads
35
Commissioning
37
Oil Supply
37
Inspection Work
41
Commissioning after Taking out of Operation
43
Operation
45
Noise Emissions
45
Servicing Work
47
Expected Exchange Intervals
50
Speed Measurement
52
Stopping the Engine
56
Maintenance
57
Foreword to Maintenance
57
Cleaning the Compressor During Operation
58
Turbine Cleaning During Operation
62
Cleaning Components Mechanically
69
Troubleshooting
81
Malfunctions When Starting
81
Surging of the Turbocharger
82
Malfunctions During Operation
83
Malfunctions When Stopping
87
Speed Measurement System
88
Removal and Installation
89
Transport
89
Turbocharger Weights
90
Remove the Turbocharger
91
Installing the Turbocharger
92
Disassembly and Assembly
95
Introduction
95
Module Weights
99
Disassembling and Assembling Turbocharger
100
Axial Clearance a and Radial Clearance B
113
Radial Clearances N and R
114
Table of Tightening Torques
116
Taking out of Operation
117
Shutting down the Turbocharger
117
Mothballing the Turbocharger
121
Taking the Engine out of Operation for up to 12 Months
122
Taking the Engine out of Operation for more than 12 Months
123
Disposing of Turbocharger Components
125
Spare Parts
127
Ordering Spare Parts
127
View of Turbocharger Showing Part Numbers
128
View of Cartridge Group Showing Part Numbers
130

ABB TPS 57E01 Operation Manual

ABB TPS 57E01 Operation Manual (132 pages)

Brand: ABB | Category: Industrial Equipment | Size: 7.87 MB

Table of Contents

Table of Contents
3
Preliminary Remarks
5
Purpose of this Manual
5
Layout and Function
6
Intended Use of the Turbocharger
8
Storage of New Turbochargers and Spare Parts
9
Essential Information
11
Symbols and Definitions
14
Turbocharger Rating Plate
15
Contact Information
17
Safety
19
Introduction
19
CE Conformity
20
Definition of Mandatory Signs
21
Definition of Safety Instructions
22
Warning Plates on the Turbocharger
23
Safe Operation and Maintenance
24
Hazards During Operation and Maintenance
27
Deflagration on Gas Engines
33
Periodic Checking of the Pressure Vessel
34
Lifting Loads
35
Commissioning
37
Oil Supply
37
Inspection Work
41
Commissioning after Taking out of Operation
43
Operation
45
Noise Emissions
45
Servicing Work
47
Expected Exchange Intervals
50
Speed Measurement
52
Stopping the Engine
56
Maintenance
57
Foreword to Maintenance
57
Cleaning the Compressor During Operation
58
Turbine Cleaning During Operation
62
Cleaning Components Mechanically
69
Troubleshooting
81
Malfunctions When Starting
81
Surging of the Turbocharger
82
Malfunctions During Operation
83
Malfunctions When Stopping
87
Speed Measurement System
88
Removal and Installation
89
Transport
89
Turbocharger Weights
90
Remove the Turbocharger
91
Installing the Turbocharger
92
Disassembly and Assembly
95
Introduction
95
Module Weights
99
Disassembling and Assembling Turbocharger
100
Axial Clearance a and Radial Clearance B
113
Radial Clearances N and R
114
Table of Tightening Torques
116
Taking out of Operation
117
Shutting down the Turbocharger
117
Mothballing the Turbocharger
121
Taking the Engine out of Operation for up to 12 Months
122
Taking the Engine out of Operation for more than 12 Months
123
Disposing of Turbocharger Components
125
Spare Parts
127
Ordering Spare Parts
127
View of Turbocharger Showing Part Numbers
128
View of Cartridge Group Showing Part Numbers
130

ABB TPS 57E01 Operation Manual

ABB TPS 57E01 Operation Manual (132 pages)

Brand: ABB | Category: Industrial Electrical | Size: 7.87 MB

Table of Contents

Table of Contents
3
Preliminary Remarks
5
Purpose of this Manual
5
Layout and Function
6
Intended Use of the Turbocharger
8
Storage of New Turbochargers and Spare Parts
9
Essential Information
11
Symbols and Definitions
14
Turbocharger Rating Plate
15
Contact Information
17
Safety
19
Introduction
19
CE Conformity
20
Definition of Mandatory Signs
21
Definition of Safety Instructions
22
Warning Plates on the Turbocharger
23
Safe Operation and Maintenance
24
Hazards During Operation and Maintenance
27
Deflagration on Gas Engines
33
Periodic Checking of the Pressure Vessel
34
Lifting Loads
35
Commissioning
37
Oil Supply
37
Inspection Work
41
Commissioning after Taking out of Operation
43
Operation
45
Noise Emissions
45
Servicing Work
47
Expected Exchange Intervals
50
Speed Measurement
52
Stopping the Engine
56
Maintenance
57
Foreword to Maintenance
57
Cleaning the Compressor During Operation
58
Turbine Cleaning During Operation
62
Cleaning Components Mechanically
69
Troubleshooting
81
Malfunctions When Starting
81
Surging of the Turbocharger
82
Malfunctions During Operation
83
Malfunctions When Stopping
87
Speed Measurement System
88
Removal and Installation
89
Transport
89
Turbocharger Weights
90
Remove the Turbocharger
91
Installing the Turbocharger
92
Disassembly and Assembly
95
Introduction
95
Module Weights
99
Disassembling and Assembling Turbocharger
100
Axial Clearance a and Radial Clearance B
113
Radial Clearances N and R
114
Table of Tightening Torques
116
Taking out of Operation
117
Shutting down the Turbocharger
117
Mothballing the Turbocharger
121
Taking the Engine out of Operation for up to 12 Months
122
Taking the Engine out of Operation for more than 12 Months
123
Disposing of Turbocharger Components
125
Spare Parts
127
Ordering Spare Parts
127
View of Turbocharger Showing Part Numbers
128
View of Cartridge Group Showing Part Numbers
130

ABB TPS 57E01 Operation Manual

ABB TPS 57E01 Operation Manual (132 pages)

Brand: ABB | Category: Industrial Equipment | Size: 7.87 MB

Table of Contents

Table of Contents
3
Preliminary Remarks
5
Purpose of this Manual
5
Layout and Function
6
Intended Use of the Turbocharger
8
Storage of New Turbochargers and Spare Parts
9
Essential Information
11
Symbols and Definitions
14
Turbocharger Rating Plate
15
Contact Information
17
Safety
19
Introduction
19
CE Conformity
20
Definition of Mandatory Signs
21
Definition of Safety Instructions
22
Warning Plates on the Turbocharger
23
Safe Operation and Maintenance
24
Hazards During Operation and Maintenance
27
Deflagration on Gas Engines
33
Periodic Checking of the Pressure Vessel
34
Lifting Loads
35
Commissioning
37
Oil Supply
37
Inspection Work
41
Commissioning after Taking out of Operation
43
Operation
45
Noise Emissions
45
Servicing Work
47
Expected Exchange Intervals
50
Speed Measurement
52
Stopping the Engine
56
Maintenance
57
Foreword to Maintenance
57
Cleaning the Compressor During Operation
58
Turbine Cleaning During Operation
62
Cleaning Components Mechanically
69
Troubleshooting
81
Malfunctions When Starting
81
Surging of the Turbocharger
82
Malfunctions During Operation
83
Malfunctions When Stopping
87
Speed Measurement System
88
Removal and Installation
89
Transport
89
Turbocharger Weights
90
Remove the Turbocharger
91
Installing the Turbocharger
92
Disassembly and Assembly
95
Introduction
95
Module Weights
99
Disassembling and Assembling Turbocharger
100
Axial Clearance a and Radial Clearance B
113
Radial Clearances N and R
114
Table of Tightening Torques
116
Taking out of Operation
117
Shutting down the Turbocharger
117
Mothballing the Turbocharger
121
Taking the Engine out of Operation for up to 12 Months
122
Taking the Engine out of Operation for more than 12 Months
123
Disposing of Turbocharger Components
125
Spare Parts
127
Ordering Spare Parts
127
View of Turbocharger Showing Part Numbers
128
View of Cartridge Group Showing Part Numbers
130

ABB TPS 57E01 Operation Manual

ABB TPS 57E01 Operation Manual (132 pages)

Brand: ABB | Category: Industrial Equipment | Size: 7.87 MB

Table of Contents

Table of Contents
3
Preliminary Remarks
5
Purpose of this Manual
5
Layout and Function
6
Intended Use of the Turbocharger
8
Storage of New Turbochargers and Spare Parts
9
Essential Information
11
Symbols and Definitions
14
Turbocharger Rating Plate
15
Contact Information
17
Safety
19
Introduction
19
CE Conformity
20
Definition of Mandatory Signs
21
Definition of Safety Instructions
22
Warning Plates on the Turbocharger
23
Safe Operation and Maintenance
24
Hazards During Operation and Maintenance
27
Deflagration on Gas Engines
33
Periodic Checking of the Pressure Vessel
34
Lifting Loads
35
Commissioning
37
Oil Supply
37
Inspection Work
41
Commissioning after Taking out of Operation
43
Operation
45
Noise Emissions
45
Servicing Work
47
Expected Exchange Intervals
50
Speed Measurement
52
Stopping the Engine
56
Maintenance
57
Foreword to Maintenance
57
Cleaning the Compressor During Operation
58
Turbine Cleaning During Operation
62
Cleaning Components Mechanically
69
Troubleshooting
81
Malfunctions When Starting
81
Surging of the Turbocharger
82
Malfunctions During Operation
83
Malfunctions When Stopping
87
Speed Measurement System
88
Removal and Installation
89
Transport
89
Turbocharger Weights
90
Remove the Turbocharger
91
Installing the Turbocharger
92
Disassembly and Assembly
95
Introduction
95
Module Weights
99
Disassembling and Assembling Turbocharger
100
Axial Clearance a and Radial Clearance B
113
Radial Clearances N and R
114
Table of Tightening Torques
116
Taking out of Operation
117
Shutting down the Turbocharger
117
Mothballing the Turbocharger
121
Taking the Engine out of Operation for up to 12 Months
122
Taking the Engine out of Operation for more than 12 Months
123
Disposing of Turbocharger Components
125
Spare Parts
127
Ordering Spare Parts
127
View of Turbocharger Showing Part Numbers
128
View of Cartridge Group Showing Part Numbers
130

ABB TPS 57E01 Operation Manual

ABB TPS 57E01 Operation Manual (114 pages)

turbocharger

Brand: ABB | Category: Wind Turbines | Size: 10.32 MB

Table of Contents

Table of Contents
3
Operation Manual

5
- Purpose of this Manual
  5
- Layout and Function
  6
- Intended Use of the Turbocharger
  8
- Storage of New Turbochargers and Spare Parts
  9
- Essential Information
  11
- Symbols and Definitions
  13
- Turbocharger Rating Plate
  14
- Contact Information
  15
- CE Conformity
  16
- Introduction
  16
1 Preliminary Remarks

5
2 Safety

16
3 Commissioning

30
- Oil Supply
  30
- Inspection Work
  34
- Commissioning after Taking out of Operation
  36
- Noise Emissions
  37
4 Operation

37
- Servicing Work
  39
- Expected Exchange Intervals
  42
- Speed Measurement
  44
- Stopping the Engine
  47
- Foreword to Maintenance
  48
5 Maintenance

48
6 Troubleshooting

70
7 Removal and Installation

76
- Transport
  76
- Removing the Turbocharger
  77
- Turbocharger Weights
  77
- Installing the Turbocharger
  78
8 Disassembly and Assembly

80
- Introduction
  80
- Module Weights
  83
- Disassembling and Assembling Turbocharger
  84
- Axial Clearance a and Radial Clearance B
  97
- Radial Clearances N and R
  98
- Table of Tightening Torques
  100
- Shutting down the Turbocharger
  101
9 Taking out of Operation

101
10 Mothballing the Turbocharger

105
- Taking the Engine out of Operation for up to 12 Months
  105
- Taking the Engine out of Operation for more than 12 Months
  106
11 Disposing of Turbocharger Components

108
- Ordering Spare Parts
  109
12 Spare Parts

109
- View of Turbocharger Showing Part Numbers
  110
- View of Cartridge Group Showing Part Numbers
  112

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