ABB IRBT 4004 Manuals

Manuals and User Guides for ABB IRBT 4004. We have 1 ABB IRBT 4004 manual available for free PDF download: Product Manual

ABB IRBT 4004 Product Manual (314 pages)

Brand: ABB | Category: Robotics | Size: 28 MB

Product Manual
3
Table of Contents
5
Overview of this Manual
9
Product Documentation
17
How to Read the Product Manual
19
Safety
21
Safety Information
21
Limitation of Liability
21
Requirements on Personnel
22
Safety Signals and Symbols
23
Safety Signals in the Manual
23
Safety Symbols on Manipulator Labels
25
Robot Stopping Functions
31
Safety During Installation and Commissioning
32
Safety During Operation
34
Safety During Maintenance and Repair
35
Emergency Release of the Robot Axes
38
Safety During Troubleshooting
39
Safety During Decommissioning
40
Installation and Commissioning
41
Overview of Installation and Commissioning Procedure
41
Operating Requirements
42
Zone Division
45
Unpacking
46
Acceptance Inspection
46
Unpacking
47
Storage
49
Storing the Cable Chain
49
Moving the Track Motion
51
Actions before Lifting
51
Lifting and Moving Track Motion IRBT 4004/6004/7004
52
Lifting Weight
58
Technical Data for the Track Motion
59
Measures of the Carriage Table
67
The Unit Is Sensitive to ESD
71
On-Site Installation
72
Foundation
72
Mounting Bolts
73
Hole Configuration
74
Track Motion IRBT 4004/6004/7004 Overview
76
Assembling the Sections of the Track Motion IRBT 4004/6004/7004 (Longer than 9M)
78
Positioning the Stand
83
Geometric Alignment of Track Motion IRBT 4004/6004/7004
84
Moving the Carriage Manually
91
Assembling the Pedestal (Option)
93
Delivery Quick-Guide
96
Assembling the Cable Tray and Manipulator
97
Assembling the Manipulator
97
Assembling the Cover and Side Plates
99
Assembling the Cable Tray
101
Electrical Installation
104
Lifting and Fitting the Cable Chain Murrplastik
104
The Cabling from the Controller
107
Connections
109
Introduction
109
Assembly of the Cable MS2 XS/P41
110
Connectors on the Controller
111
Connectors on Drive Module
113
Assembly of M12 Ethernet/Profinet Connector
114
Grounding Point
116
Routing the Robot's Cable Harness
118
IRB 6640 Inline
119
Irb 6640
120
IRB 6640 Pedestal Inline
121
IRB 6640 Pedestal 90
122
IRB 7600 Inline
123
Irb 7600
124
Adjustments
125
Adjusting Cables and Covers
125
Inspection Points of Cable Chain Murrplastik Prior to Start-Up
127
Software Installation
128
Starting the System for the First Time
128
Creating and Downloading a System
129
Arm Load
132
Check Travel Length
133
Updating the Revolution Counter on the Track Motion
134
Base Frame Configuration
135
Introduction
135
Configuration Examples
136
Motion Pattern Effects on Expected Component Life
138
Automatic Lubrication
139
Test Run after Installation, Maintenance, or Repair
140
Maintenance
141
Introduction
141
Maintenance Schedule and Expected Component Life
142
Specification of Maintenance Intervals
142
Maintenance Schedule
143
Gearbox Oil
145
Expected Component Life
146
Activities 100 Km
148
Cleaning and Lubricating the Ball Element
148
Cleaning and Lubricating the Gear Racks
150
Cleaning the Linear Guides
152
Activities 1 Month
154
Inspecting the Lubrication System
154
Testing the Manual Feed
158
Activities 3 Months
160
Inspecting the Cable Chain
160
Inspecting the Linear Guides
164
Inspecting the Brush
166
Activities 12 Months
167
Inspecting the Cables and Connectors
167
Inspecting the Mechanical Stops
168
Inspecting the Gearbox, Back Lash
170
Adjusting the Leveling
171
Activities 36 Months
172
Replacing the SMB Battery Pack
172
Repair
177
Introduction
177
Replacing the Gearbox (Including the Motor) and the Gear Wheel
178
Adjusting the Gearbox Backlash
187
Replacing the Motor
190
Changing the Track Motion Motor to Type a
202
Replacing the Gear Racks
214
Replacing the Linear Guides
217
Replacing the Ball Elements
222
Replacing the Mechanical Stops
239
Replacing the SMB Unit
241
Repair Procedures for Cable Chain Brevetti
243
Replacing the Cable Harness
243
Repair Procedures for Cable Chain Murrplastik
256
Replacing the Cable Chain
256
Replacing the Side Links, Glide Shoes and Covers
263
Replacing the Cables
267
Addition of Functional Ground (CP/CS Ethernet)
275
Automatic Lubrication System
276
Replacing the Oil Brush
276
Replacing the Hydraulic Hose and Repair of the Grease Pump
278
Calibration
281
When to Calibrate
281
Measuring Reference Values for Zero Position
282
Fine Calibration
283
Defining Base Frame
287
Decommissioning
289
Introduction to Decommissioning
289
Environmental Information
290
Lincoln Quicklub
293
Documentation for LINCOLN QUICKLUB
293
Reference Information
295
Introduction
295
Applicable Standards
296
Unit Conversion
298
Screw Joints
299
Weight Specifications
302
Standard Toolkit
303
Special Tools
304
Lifting Accessories and Lifting Instructions
305
Spare Parts
307
Spare Part Lists and Illustrations
307
Circuit Diagrams
309
Index
311

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