ABB IRB 7720 Manuals

Manuals and User Guides for ABB IRB 7720. We have 1 ABB IRB 7720 manual available for free PDF download: Product Manual

ABB IRB 7720 Product Manual (678 pages)

Brand: ABB | Category: Robotics | Size: 44 MB

Product Manual
3
Table of Contents
5
Overview of this Manual
9
Product Documentation
11
How to Read the Product Manual
13
Safety
15
Safety Information
15
Limitation of Liability
15
Requirements on Personnel
16
Safety Signals and Symbols
17
Safety Signals in the Manual
17
Safety Symbols on Manipulator Labels
19
Robot Stopping Functions
25
Safety During Installation and Commissioning
26
Safety During Operation
29
Safety During Maintenance and Repair
30
Emergency Release of the Robot Axes
33
Brake Testing
34
Safety During Troubleshooting
35
Safety During Decommissioning
36
Technical Data
37
Working Range
41
The Unit Is Sensitive to ESD
54
Installation and Commissioning
55
Introduction to Installation and Commissioning
55
Unpacking
56
Pre-Installation Procedure
56
Risk of Tipping/Stability
57
On-Site Installation
59
Brief Installation Procedure
59
Installing a Base Plate
60
Base Plate Drawing
61
Lifting the Robot
69
Lifting the Robot with Fork Lift
69
Lifting the Robot with Roundslings
70
Manually Releasing the Brakes
75
Orienting and Securing the Robot
77
Hole Configuration, Base
79
Loads Fitted to the Robot, Stopping Time and Braking Distances
80
Fitting Equipment on the Robot (Robot Dimensions)
81
Tool Flange Dimensions
86
Installing the Motor Cooling Fan (Option 3320-1, 3321-1, 3346-1)
88
Test Run after Installation, Maintenance, or Repair
93
Working Range Alterations
94
Adjusting the Working Range
94
Installing Movable Mechanical Stops on Axis 1 (Option 3323-1)
95
Extended Working Range, Axis 1 (Option)
99
Electrical Connections
101
Robot Cabling and Connection Points
101
Maintenance
105
Introduction
105
Maintenance Schedule and Expected Component Life
106
Specification of Maintenance Intervals
106
Maintenance Schedule
107
Expected Component Life
109
Inspection Activities
110
Inspecting the Motor Seal
110
Inspecting the Balancing Device
112
Inspecting the Cable Harness
118
Inspecting the Dampers
121
Inspecting the Information Labels
123
Inspecting, Labels
125
Inspecting the Axis-1 Mechanical Stop
126
Inspecting the Oil Level in Axis-1 Gearbox
128
Inspecting the Oil Level in Axis-2 Gearbox
131
Inspecting the Oil Level in Axis-3 Gearbox
134
Inspecting the Oil Level in Axis-4 Primary Gearbox
137
Inspecting the Oil Level in Axis-4 Gearbox
140
Inspecting the Oil Level in Axis-5 Gearbox
143
Inspecting the Oil Level in Axis-6 Gearbox
146
Replacement/Changing Activities
149
Type of Lubrication in Gearboxes
149
Changing the Oil in Axis-1 Gearbox
151
Changing the Oil in Axis-2 Gearbox
156
Changing the Oil in Axis-3 Gearbox
161
Changing the Oil in Axis-4 Primary Gear
166
Changing the Oil in Axis-4 Gearbox
170
Changing the Oil in Axis-5 Gearbox
174
Changing the Oil in Axis-6 Gearbox
179
Replacing the SMB Battery
184
Lubrication Activities
187
Lubricating the Balancing Device Spherical Roller Bearing and Piston Rod
187
Cleaning Activities
190
Cleaning the IRB 7720
190
Repair
195
Introduction
195
Definition of Spare Part Levels
196
General Procedures
197
Performing a Leak-Down Test
197
Mounting Instructions for Bearings
198
Mounting Instructions for Sealings
200
Cut the Paint or Surface on the Robot before Replacing Parts
204
Counter Balancing Weight
205
Replacing the Counter Balancing Weight
205
Lower Arm
213
Replacing the Parallel Rod
213
Replacing the Lower Arm / Parallel Arm
235
Balancing Device
236
Replacing the Balancing Device and Balancing Device Bearings
236
Refitting the Balancing Device
244
Replacing the Balancing Device Guide Ring
256
Upper Arm Excluding Wrist
260
Replacing the Upper Arm / Upper Arm Shafts and Bearings
260
Replacing the Arm House Cover Including the Axis-4 Cassette Sealing
261
Replacing the Axis-4 Motor Flange
291
Wrist
308
Replacing the Wrist
308
Replacing the Wrist
311
Concluding Procedure
328
Replacing the Turning Disc
329
Electronic Parts
337
Removing the Cable Harness
337
Refitting the Cable Harness
360
Replacing the Brake Release Unit
389
Replacing the SMB Unit
396
Motors
402
Replacing the Axis-1 Motor
402
Refitting the Motor
410
Replacing the Axis-2 or Axis-3 Motor
417
Replacing the Axis-4 Motor
437
Refitting the Motor
444
Replacing the Axis-5 Motor
450
Replacing the Axis-6 Motor
463
Concluding Procedure
473
Gearboxes
475
Replacing the Axis-1 Gearbox
475
Replacing the Axis-2 Gearbox
519
Required Tools and Equipment
520
Replacing the Axis-3 Gearbox
562
Replacing the Axis-4 Gearbox and Gear
603
Replacing the Axis-6 Gearbox
604
Calibration
627
Introduction to Calibration
627
Introduction and Calibration Terminology
627
Calibration Methods
628
When to Calibrate
630
Synchronization Marks and Axis Movement Directions
631
Synchronization Marks and Synchronization Position for Axes
631
Calibration Movement Directions for All Axes
633
Updating Revolution Counters
634
Updating Revolution Counters on Omnicore Robots
634
Calibrating with Axis Calibration Method
635
Description of Axis Calibration
635
Calibration Tools for Axis Calibration
638
Installation Locations for the Calibration Tools
640
Axis Calibration - Running the Calibration Procedure
642
After Calibration
645
Reference Calibration
646
Verifying the Calibration
648
Checking the Synchronization Position
649
Checking the Synchronization Position on Omnicore Robots
650
Decommissioning
651
Introduction to Decommissioning
651
Environmental Information
652
Scrapping of Robot
654
Decommissioning of Balancing Device
655
Reference Information
659
Introduction
659
Applicable Standards
660
Unit Conversion
661
Screw Joints
662
Weight Specifications
665
Standard Toolkit
666
Special Tools
667
Lifting Accessories and Lifting Instructions
671

ABB Categories

Industrial Equipment Controller Measuring Instruments Battery Charger DC Drives

More ABB Manuals

ABB IRB 7720 Manuals

ABB IRB 7720 Product Manual (678 pages)

Table of Contents

Related Products

ABB Categories