ABB IRB 760PT Manuals

Manuals and User Guides for ABB IRB 760PT. We have 1 ABB IRB 760PT manual available for free PDF download: Product Manual

ABB IRB 760PT Product Manual (410 pages)

Brand: ABB | Category: Robotics | Size: 16 MB

Product Manual
3
Table of Contents
5
Overview of this Manual
9
How to Read the Product Manual
15
Product Documentation
16
Safety
19
Safety Information
19
Limitation of Liability
19
Requirements on Personnel
20
Safety Signals and Symbols
21
Safety Signals in the Manual
21
Safety Symbols on Manipulator Labels
23
Robot Stopping Functions
29
Safety During Installation and Commissioning
30
Safety During Operation
33
Safety During Maintenance and Repair
34
Emergency Release of the Robot Axes
37
Brake Testing
38
Safety During Troubleshooting
39
Safety During Decommissioning
40
Installation and Commissioning
41
Introduction to Installation and Commissioning
41
Unpacking
42
Pre-Installation Procedure
42
Working Range and Type of Motion
46
Risk of Tipping/Stability
49
The Unit Is Sensitive to ESD
51
On-Site Installation
52
Lifting Robot with Fork Lift
52
Lifting Robot with Roundslings
58
Lifting Robot with Lifting Accessory (Recommended Lifting Method)
61
Manually Releasing the Brakes
65
Lifting the Base Plate
67
Securing the Base Plate
68
Base Plate, Dimensions
68
Orienting and Securing the Robot
73
Fitting Equipment on Robot
77
Installation of Signal Lamp, Upper Arm (Option)
83
Loads Fitted to the Robot, Stopping Time and Braking Distances
89
Extended Working Range, Axis 1 (Option)
90
Restricting the Working Range
92
Axes with Restricted Working Range
92
Mechanically Restricting the Working Range of Axis 1
93
Robot in Cold Environments
95
Start of Robot in Cold Environments
95
Electrical Connections
96
Robot Cabling and Connection Points
96
Customer Connectors on the Manipulator
99
Test Run after Installation, Maintenance, or Repair
101
Maintenance
103
Introduction
103
Maintenance Schedule and Expected Component Life
104
Specification of Maintenance Intervals
104
Maintenance Schedule
105
Expected Component Life
107
Expected Component Life - Protection Type Standard
107
Inspection Activities
108
Inspecting the Oil Level in Axis-1 Gearbox
108
Inspecting, Oil Level Gearbox Axes
110
Inspecting, Oil Level Gearbox Axis
113
Inspecting, Balancing Device Bearings and Piston Rod Guide Ring
115
Inspecting, Cable Harness
118
Inspecting the Information Labels
120
Required Tools and Equipment
121
Inspecting, Labels
121
Inspecting the Axis-1 Mechanical Stop Pin
122
Inspecting the Additional Mechanical Stops
124
Inspecting the Mechanical Stop Axis 3 (Only Applicable for IRB 760 - 445/3.2)
126
Inspection, Dampers
128
Inspecting the Signal Lamp (Option)
131
Replacement/Changing Activities
134
Type of Lubrication in Gearboxes
134
Changing Oil, Axis-1 Gearbox
135
Changing Oil, Gearbox Axes 2 and 3
138
Changing Oil, Gearbox Axis 6
142
Replacing the SMB Battery
144
Lubrication Activities
148
Lubricating Balancing Device Bearings and Piston Rod
148
Required Equipment
149
Cleaning Activities
151
Cleaning the IRB 760
151
Repair
153
Introduction
153
General Procedures
154
Performing a Leak-Down Test
154
Mounting Instructions for Bearings
155
Mounting Instructions for Sealings
157
Cut the Paint or Surface on the Robot before Replacing Parts
160
The Brake Release Buttons May be Jammed after Service Work
161
Complete Robot
162
Replacing Cable Harness, Lower End (Axes 1-3)
162
Replacing the Cable Harness, Upper End (Incl. Axis 6)
172
Replacing the SMB Unit
180
Removing, SMB Unit
181
Refitting, SMB Unit
182
Replacing the Brake Release Board
183
Refitting, Brake Release Board
185
Replacing the Base, Including Axis 1 Gearbox
187
Refitting the Complete Arm System
191
Upper and Lower Arm
195
Replacing the Turning Disk
195
Replacing the Tilthouse Unit
200
Location of Tilthouse Unit
200
Replacing the Upper Arm
217
Replacing Linkage - Upper Link Arm
234
Replacing the Linkage - Lower Link Arm
241
Replacement of Linkage - Link
248
Refitting, Link
254
Replacing the Parallel Rod
257
Replacing the Complete Lower Arm
265
Refitting, Lower Arm
271
Replacement of Parallel Arm
274
Frame and Base
282
Replacing the Balancing Device
282
Replacing the Balancing Weight
291
Motors
295
Replacing Motor, Axis 1
295
Replacing Motors, Axes 2 and 3 ................................................................. Replacing Motor, Axis
302
Gearboxes
321
Replacing the Axis 1 Gearbox
321
Replacing the Gearbox, Axes 2- 3
333
Removal, Axis-2 / Axis-3 Gearbox
335
Replacing Gearbox Axis 6
345
Calibration
353
Introduction to Calibration
353
Introduction and Calibration Terminology
353
Calibration Methods
354
When to Calibrate
356
Synchronization Marks and Axis Movement Directions
357
Synchronization Marks and Synchronization Position for Axes
357
Calibration Movement Directions for All Axes
359
Updating Revolution Counters
360
Updating Revolution Counters on IRC5 Robots
360
Calibrating with Axis Calibration Method
364
Description of Axis Calibration
364
Calibration Tools for Axis Calibration
367
Installation Locations for the Calibration Tools
369
Axis Calibration - Running the Calibration Procedure
371
Reference Calibration
375
Calibrating with Calibration Pendulum Method
377
Verifying the Calibration
378
Checking the Synchronization Position
379
Decommissioning
381
Introduction to Decommissioning
381
Environmental Information
382
Scrapping of Robot
384
Decommissioning of Balancing Device
385
Reference Information
389
Introduction
389
Applicable Standards
390
Unit Conversion
392
Screw Joints
393
Weight Specifications
396
Standard Tools
397
Special Tools
398
Lifting Accessories and Lifting Instructions
400
Spare Parts
401
Spare Part Lists and Illustrations
401
Circuit Diagrams
403
Index
405

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