ABB ACS880-07LC-1660A-7 Manuals

Manuals and User Guides for ABB ACS880-07LC-1660A-7. We have 1 ABB ACS880-07LC-1660A-7 manual available for free PDF download: Hardware Manual

ABB ACS880-07LC-1660A-7 Hardware Manual

ABB ACS880-07LC-1660A-7 Hardware Manual (294 pages)

Brand: ABB | Category: DC Drives | Size: 23 MB

Table of Contents

Table of Contents
5
Table of Contents
9
Safety Instructions

15
Introduction to the Manual

25
Operation Principle and Hardware Description

29
Mechanical Installation

57
Guidelines for Planning the Electrical Installation

75
Electrical Installation

103
Control Unit (UCU)

135
- Contents of this Chapter
  135
- General
  135
- Layout
  135
- Default I/O Diagram of the Supply Control Unit
  139
- Default I/O Diagram of the Inverter Control Unit
  141
- Additional Information on the Connections
  146
- Connector Data
  147
  - Ground Isolation Diagram
    150
Control Unit (BCU)

151
- Contents of this Chapter
  151
- General
  151
- Layout
  152
- Default I/O Diagram of the Supply Control Unit
  154
- Default I/O Diagram of the Inverter Control Unit
  156
- Additional Information on the Connections
  160
- Connector Data
  161
  - BCU Ground Isolation Diagram
    164
Installation Checklist

165
- Contents of this Chapter
  165
- Checklist
  165
Start-Up

167
- Contents of this Chapter
  167
- Start-Up Procedure
  167
- Switching off the Drive
  170
Fault Tracing

171
- Contents of this Chapter
  171
- Control Unit Leds (UCU-22
  171
- Control Unit Leds (BCU-X2)
  172
- Control Panel and Panel Platform/Holder Leds
  172
- Warning and Fault Messages
  172
Maintenance

173
- Contents of this Chapter
  173
- Handling Fiber Optic Cables
  173
- Maintenance Intervals
  173
  - Description of Symbols
    173
  - Recommended Maintenance Intervals after Start-Up
    175
- Cabinet
  177
  - Cleaning the Interior of the Cabinet
    177
  - Cleaning the Exterior of the Drive
    177
- Fans
  177
- Supply and Inverter Modules
  185
  - Assembling the Service Platform
    185
  - Replacing the D8T Supply Module
    186
  - Replacing an Inverter Module
    190
    
    Assembling the Service Platform
    191
    
    Removing the Module
    192
    
    Installing the Module
    195
- Capacitors
  196
  - Reforming the Capacitors
    196
- Fuses
  197
- UCU Control Unit
  203
- BCU Control Unit
  205
- Functional Safety Components
  206
Internal Cooling Circuit

209
- Contents of this Chapter
  209
- Applicability
  209
- Internal Cooling System
  209
- Connection to a Cooling Unit
  211
  - Connection to an ACS880-1007LC Cooling Unit
    211
  - Connection to a Custom Cooling Unit
    211
    
    General Requirements
    211
    
    Coolant Temperature Control
    211
- Filling up and Bleeding the Internal Cooling Circuit
  212
  - Drive Line-Ups with an ACS880-1007LC Cooling Unit
    212
  - Drive Line-Ups with a Custom Cooling Unit
    212
- Draining the Internal Cooling Circuit
  213
- Maintenance Intervals
  213
- Technical Data for the Internal Cooling Circuit
  214
  - Coolant Specification
    214
    
    Coolant Type
    214
  - Temperature Limits
    214
  - Pressure Limits
    216
  - Coolant Flow Rate Limits
    216
  - Cooling Circuit Materials
    216
Technical Data

217
- Contents of this Chapter
  217
- Ratings
  217
  - Definitions
    219
  - Derating
    219
    
    Surrounding Air Temperature Derating
    219
    
    Coolant Temperature Derating
    219
    
    Antifreeze Content Derating
    219
    
    Altitude Derating
    219
    
    Supply Voltage Derating
    220
    
    Switching Frequency Derating
    220
    
    Output Frequency Derating
    220
- Frame Sizes and Power Module Types
  220
- Fuses
  222
  - Internal AC Fuses
    222
  - DC Fuses
    225
  - Brake Chopper DC Fuses
    228
- Dimensions and Weights
  228
- Free Space Requirements
  228
- Cooling Data, Noise
  228
- Typical Power Cable Sizes
  230
- Terminal and Cable Entry Data for the Power Cables
  231
  - Connection Capability
    231
- Terminal Data for the Supply and Inverter Control Units
  232
- Terminal Data for Block X504
  232
- Electrical Power Network Specification
  233
- Motor Connection Data
  233
- Relay Contact Data for Control of External Main Contactor/Breaker
  234
  - General
    234
  - K3 Contact Data
    234
  - K62 Contact Data
    234
- Efficiency
  235
- Energy Efficiency Data (Ecodesign)
  235
- Protection Classes
  235
- Ambient Conditions
  236
- Transportation
  236
- Storage Conditions
  237
- Colors
  237
- Materials
  238
  - Drive
    238
  - Packaging of Drive
    238
  - Packaging of Options
    238
  - Manuals
    238
- Disposal
  238
- Applicable Standards
  239
- Markings
  239
- EMC Compliance (IEC/EN 61800-3)
  240
  - Definitions
    240
  - Category C3
    241
  - Category C4
    241
- UL and CSA Checklist
  242
- Tightening Torques
  244
  - Electrical Connections
    244
  - Mechanical Connections
    244
  - Insulation Supports
    244
  - Cable Lugs
    244
- Disclaimers
  244
  - Generic Disclaimer
    244
  - Cyber Security Disclaimer
    245
- Declarations of Conformity
  245
Dimensions

247
The Safe Torque off Function

269
- Contents of this Chapter
  269
- Description
  269
  - Chinery (Safety) Regulations
    270
- Wiring
  271
- Operation Principle
  279
- Start-Up Including Validation Test
  280
  - Competence
    280
  - Validation Test Reports
    280
  - Validation Test Procedure
    280
- Use
  282
- Maintenance
  284
  - Competence
    284
  - Perfect Proof Test Procedure
    285
  - Simplified Proof Test Procedure
    285
- Fault Tracing
  286
- Safety Data
  287
  - Terms and Abbreviations
    289
  - TÜV Certificate
    290
Resistor Braking

291
Further Information

293

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