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Great Outdoors 2505G Assembly And Owner's Manual
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Great Outdoors 2505G Assembly And Owner's Manual

Smoky mountain series gas smoker
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Assembly and Owner's Manual
Gas Smoker
2505G
3405G
3405GW
3405BG
ASSEMBLER / INSTALLER:
Leave these instructions with the consumer.
CONSUMER / USER:
Read all of these instructions and keep them in a safe place for future reference.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open door.
4. If odor continues, keep away
from the appliance and
immediately call your gas
supplier or your fire
3005G
3405GT
3605G
3405BGW
1. Do not store spare LP cylinder within 10 feet (3.05 m)
of this appliance.
2. Do not store or use gasoline or other flammable
liquids or vapors within 25 feet (7.62 m) of this
appliance.
3. Failure to follow the instructions could result in fire or
explosion which could result in property damage,
department.
personal injury or death.
WARNING

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Summary of Contents for Great Outdoors 2505G

  • Page 1 Assembly and Owner’s Manual Gas Smoker 2505G 3005G 3405G 3405GT 3405GW 3605G 3405BG 3405BGW ASSEMBLER / INSTALLER: Leave these instructions with the consumer. CONSUMER / USER: Read all of these instructions and keep them in a safe place for future reference.
  • Page 2 Statement of Commitment Congratulations and thank you for your purchase of your new Smoky Mountain Series smoker. We are pleased that you have recognized the value of the design, function, and quality of components used in this product. We believe it is among the finest on the market. We are committed to producing quality products that your family will enjoy for years to come.
  • Page 3 This smoker becomes extremely hot - allow the smoker to cool completely before handling. If you must handle the smoker while it is hot, ALWAYS wear protective oven mitts or heat resistant gloves when handling the smoker or its omponents.
  • Page 4 Use caution when opening the door of the smoker while in operation. Keep hands, face, and body safe from hot steam or flare-ups. Protect your nose and mouth from smoke inhalation. DO NOT wear loose clothing while operating the smoker. Tie back long hair while operating the smoker. ALWAYS wear fully-covering shoes while operating the smoker.

  • Page 5: Assembly Step

    Assembly Step 1 - Identifying the parts Check your package contents for these parts. If you are missing any parts, or if any parts are damaged, please call our toll-free customer service line to order parts. 1-800-944-8982 DO NOT RETURN YOUR SMOKER TO THE RETAILER - CALL US FIRST! See next page for part index and part numbers...
  • Page 6 Carry Handle Standard Leg Leg with Hole Master Hardware Pack LP tank and flavoring hardwood not included. Part Number by Model 2505G 3005G 3405G 3405GT AZ002001 AZ002018 AZ002026 AZ002026 AZ002026 AZ002034 AZ002040 AZ002040 AZ002002 AZ002019 AZ002027 AZ002027 AZ002027 AZ002035 AZ002041 AZ002041...
  • Page 7 Assembly Step 2 Locate these parts: 4 Legs Hardware: 1/4-20 x 5/8” Bolts 16 Required 1. Set the cabinet assembly top side down. For each leg, line up the holes and insert the bolts. Nuts are pre-welded to the cabinet. IMPORTANT: One leg contains an extra hole...
  • Page 8 Assembly Step 3 Locate these parts: Control Panel Assembly Hardware: 1/4-20 x 5/8” Bolts (2 Remaining from previous step) 1. Place the Control Panel Assembly between the front legs as shown. There are slots on the control panel that fit around the legs. The mounting tabs fit to the inside of the legs and line up with the bolt holes.
  • Page 9 Assembly Step 4 Locate these parts: Burner Assembly Hardware: 1/4-20 x 1/2” Bolts 1. Set the burner assembly onto the cabinet as shown. IMPORTANT: The burner tube must slide properly onto the valve stem as shown below. 2. Secure the burner assembly with the three bolts from the inside of the cabinet.
  • Page 10 Assembly Step 5 Locate these parts: Damper Plate Hardware: 10-24 Nut 10-24 Lock Washer 1 Required 1 Required 1. Turn the smoker upright. 2. Set the damper plate on top of the cabinet and line it up with the corresponding “butterfly” holes. One of the tabs will seat inside one of the holes.
  • Page 11 Assembly Step 6 Locate these parts: 2 Carry Handles Hardware: 1/4-20 Nuts 1/4 Lock Washers 8 Required 8 Required 1. Line up the carry handle with the corresponding holes on the side of the cabinet as shown. The handles must be positioned upright with the bolt holes on the bottom as shown.
  • Page 12 Assembly Step 7 Locate these parts: Wood Chip Box and Lid No tools or hardware are required for this step. 1. Insert the wood box rack into the bottom of the smoker. The feet of the rack sit in the four indentions in the bottom. 2.
  • Page 13 Assembly Step 8 Locate these parts: Water Pan No tools or hardware are required for this step. 1. Slide the water pan into the bottom rack position as shown. 2. Insert the cooking grids into any of the remaining rack positions as desired.
  • Page 14 Assembly Step 9 Locate these parts: Door Handle Kit Handle Spring Handle Washer HARDWARE BAG Mounting Bracket 1/4-20 x 3/8” Bolts and 1/4-20 Lock Washers (2 ea) 1. Slide the handle washer onto the end of the door handle, followed by the handle spring as shown.
  • Page 15 Assembly Step 10 Locate these parts: Nameplate with Heat Indicator No tools are required for this step. 1. Insert the name plate mounts and heat indicator prong through the mounting holes in the front of the door panel. 2. From the inside of the door panel, securely attach the push nuts to the name plate mounts.
  • Page 16 Locate these parts: Zip Tie Using the zip tie, secure the hose to the front leg as shown. Do not pull the zip tie tight - leave it just loose enough so that the hose can be adjusted if needed. Tying the hose to the leg helps prevent the hose from coming into contact with the hot burner chamber.

  • Page 17: Connecting The Lp Tank

    Connecting the LP Tank ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO PREVENT FIRE, DAMAGE, AND / OR INJURY. . The knob on the LP tank must be closed. See that the knob is turned clockwise to a full stop. .
  • Page 18 Connecting the LP Tank - Continued ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO PREVENT FIRE, DAMAGE, AND / OR INJURY. Cylinders must be filled before initial use. All handling, transport, filling and storage of LP gas cylinders must be in accordance with NFPA 58 Storage and Handling of Liquid Petroleum Gases, or CSAB 149.1 Natural Gas and Propane Installation Code.

  • Page 19: Operating Instructions

    Operating Instructions Pre-Use Procedures Your smoker has been packaged with a retail store level point-of-purchase label that hangs on the front of the door panel. This label must be removed before use. To remove the label, simply cut or tear along the indicated line and pull the top portion of the label from behind the name plate.
  • Page 20 CAUTION! : The wood chip box and lid get very hot. Avoid handling them while in use. Always wear protective oven mitts when handling hot components. Cooking Tip – Flavoring wood: Small wood chips work best inside the wood chip box.
  • Page 21 Lighting Procedure Igniter Lighting System: 1. Check all connections for leaks using the “soapy water” test as explained on page 16. 2. Open the smoker cabinet door. 3. Check for any blockage to the venturi tube or burner. Remove any foreign objects or matter. 4.
  • Page 22 Cooking Tip – Damper Adjustments: For better performance, rotate the smoker to where the front or back of the cabinet is facing the wind. This allows the adjustment of the dampers to be more effective and accurate. The dampers should never be fully closed. Opening a side damper allows more oxygen to be consumed by the fire, fueling the flames and causing an increase in temperature.
  • Page 23 Cooking Instructions IMPORTANT: Before each use, clean and inspect the hose and the connection to the LP cylinder. If there is evidence of abrasion, wear, cuts or leaks, the hose must be replaced before the smoker is used. Refer to the “leak test” instructions in the LP Tank connection portion of this manual.
  • Page 24 Temperature Chart Here is a chart for measuring properly cooked meat temperature: (USDA Standard) Ground Meat & Meat Mixtures Turkey, Chicken 165° Veal, Lamb 160° Beef, Pork 160° Fresh Beef Medium Rare 145° Medium 160° Well Done 170° Fresh Lamb Medium Rare 145°...

  • Page 25: After Use Safety And Maintenance

    This smoker becomes extremely hot - allow the smoker to cool completely before handling. If you must handle the while it is hot, ALWAYS wear protective oven mitts or heat resistant gloves when handling the smoker or its components. Allow the smoker to cool before removing and cleaning the grease pan.

  • Page 26: Manufacturer's Limited Warranty

    Manufacturer’s Limited Warranty ® The Great Outdoors Smoky Mountain Series smoker is guaranteed against broken or damaged parts at the time of purchase. The cast brass burner is guaranteed for 10 years. All other parts carry a 1-year limited warranty except the water bowl, which is guaranteed to be free of defects for 90 days.
  • Page 28 ©2004 CFM Home Products. Smoky Mountain Series, the Smoky Mountain Series logo, and the Great Outdoors Grill Company logo is a trademark of CFM Home Products and not to be used without express permission by the owners and managers of CFM Home Products. Patents Pending USA 1998-2004 Part number: AZ002047...

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