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Access Motor TE 250-U Operator's Manual

250/300 2x4
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Operator's Manual
ACCESS MOTOR
TE-250/300U
250/300 2x4

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Summary of Contents for Access Motor TE 250-U

  • Page 1 Operator’s Manual ACCESS MOTOR TE-250/300U 250/300 2x4...
  • Page 2 Dear Customers, Thank you for purchasing TE-250/300U. You will find it easier to start your engine with actuation of the manual choke for 20-30 seconds after you receive your new ATV. That is because we have drained out the fuel in the carburetor when we finished assembling the ATV.

  • Page 3: Table Of Contents

    1. Important Message ..................1 5. Starting by Manual Cranking ..............26 Riding Precautions ..................3 Normal Usage ....................27 Attire; Check before Riding ................ 4 Normal Riding ..................... 28 Particular Attention on Parts That May Cause Burn; Load Weight Limit . 5 6.

  • Page 4: Important Message

    Important Message Negligence of the following signs and warnings may cause serious damage and even death. Sign location...

  • Page 6: Riding Precautions

    1. Riding Precautions Notes: A. You should familiarize yourself with basic TE 250 ATV is a special multipurpose four-wheel motorbike operations of this ATV before you try more with entertainment features. In this section, we will describe difficult operational techniques. important notes and techniques in order for you to safely ride B.

  • Page 7: Attire; Check Before Riding

    Attire Check Before Riding * Conduct a pre-riding check in accordance with “Check before To ensure safety, the rider shall wear a safety helmet, goggles, riding” in user’s manual on Page 34 before riding to ensure gloves, boots and protective clothing when riding this ATV. safety and the service life of this ATV.

  • Page 8: Particular Attention On Parts That May Cause Burn; Load Weight Limit

    ■ Particular Attention on Parts That May Cause ■ Load Weight Limit Burn Maximum allowable weight for this ATV is 200 kg (two riders) * The exhaust pipe and the engine become very hot when or * When you carry loads on the ATV, slow down your speed to after the ATV runs for a period of time.

  • Page 9: Looking At The Terrain

    ■ Looking At The Terrain * Watch your speed and control technique when you ride on * When riding with poor visibility, e.g. riding at night, turn on the excessively flat, loose and rough surface, and keep an eye on headlight and slow down your speed to ensure safety.

  • Page 10: Making Turns; Going Uphill

    Making Turns Going Uphill Note: When going uphill, move your gravity as forward as When you approach a turn, first slow down and smoothly turn the possible. Also, sit in the front part of the seat and bend handlebars to the direction you are going. Also, move your gravity your upper body forward.

  • Page 11: Going Downhill; Riding Through Water

    ■ Going Downhill ■ Riding Through Water Note: Place your gravity as backward as possible and straighten Watch the speed of water current and its depth if riding through both of your arms. Keep the ATV in balance and apply the water is necessary.
  • Page 12 * Smoking is strictly prohibited when refueling the ATV. * Functionality of the ATV is dependant upon its structure. Any modification without our permission may cause performance Turn off your engine when refueling the ATV. degradation and in turn affect the service life of the ATV and riding safety.

  • Page 13: Naming Of Each Component

    2. Naming of Each Component (01) Headlight / position light (02) Front brake handle lever (03) Right front turn signal light (04) Handlebar to lock (05) Left front turn signal light...
  • Page 14 (06) Right rear turn signal light (07) Rear light / brake light (08) Ignition switch (09) Left rear turn signal light (10) Exhaust pipe (11) License plate light (12) Battery (13) Accompanying tools (14) Manual Choke rocker switch...
  • Page 15 (15) Shift stick (16) Front brake reservoir (17) Seat (18) Aux liquid bottle...
  • Page 16 (19) LCD instrument panel (20) Front brake handle lever (30) (21) High/low beam switch Startup rocker switch (27) Warning light switch (19) Turn signal light switch (21) Horn switch (20) (22) Left footrest (23) Fuel tank cap (29) (24) (24) Throttle Bottom Clamp (23) (25) Right footrest (26)

  • Page 17: Operation Of Each Component

    3. Operation of Each Component Reverse Indicator Light: ■ Ignition switch 1. The reverse indicator light comes on (red light) when you turn OFF : At this position, power supply to the ATV is on the ignition switch, when the transmission is at the reverse completely cut off.
  • Page 18 3. High Beam Indicator Light: 5. Left/Right signal indicator: When this light comes on, the headlight is using high beam When operating the Left/right turn signal light switch, this light. indicator will come on. 4. Temperature Indicator Light: 6. Fuel level indicator: When this light comes on, it means the engine temperature is When the pointer of the fuel level indicator rests near the last too high.

  • Page 19: Headlight Switch

    ■ Headlight Switch ■ Startup Rocker Switch : At this position, the headlight comes on and the light When the engine is started electrically, be sure to pull is beaming at a short distance. (The headlight will not tight the front or rear brake handle lever to energize the come on if the ignition switch is not turned on.) system.

  • Page 20: Accelerator Limiting Device; Accelerator Lever

    ■ Accelerator Lever ■ Accelerator Limiting Device The speed of the ATV is controlled via the accelerator To protect a new rider who is not familiar with this ATV from an accident, this ATV is fitted with an accelerator lever. The ATV speed increases when pressing the limiting device that can adjust the travel of the throttle accelerator lever using your thumb.

  • Page 21: Manual Choke Rocker Switch; Shift Stick

    ■ Manual Choke Rocker Switch ■ Shift Stick ． When the engine starts to cool, the engine can be To make the ATV to stop, move forward, or reverse, use the shift stick to shift gears. (With pulling and releasing easier to start up with the choke switch being pushed the rear brake handle lever) leftward.

  • Page 22: Brake Handle Lever Locking Button, Flagpole Holder

    ■ Parking Lever (Rear Brake) ■ Flagpole Holder How to use it: This allows you to position the desired flags in the holder. ◎Turn the rear brake lever to the left side tightly. How to release it: ◎ Pull parking lever to the right side,it will return automaticto it’s position,the rear brake will be relieved at the same time.

  • Page 23: Seat Lock

    ■ Seat lock The seat can be removed. The battery, fuses, and tool kit How to mount the seat: are located under the seat. Push the retaining tab under the front seat into the holder on the frame. Then push downward the rear part of the How to remove the seat: seat, and the seat can be attached on the frame.

  • Page 24: Steering Handle Lock

    ■ Steering Handle Lock To prevent thefting, the handlebars can be locked when the ATV is parked. How to lock the handlebars: Turn the handlebars to the left all the way until it stops, and then turn the key clockwise to lock the handlebars. Then, remove the key.

  • Page 25: Lcd Instrument Panel Adjustment

    ■ LCD Instrument Panel Adjustment...

  • Page 27: Starting The Engine Electrically

    4. Starting the Engine Electrically (1) Before starting the engine, first check oil and fuel levels. (2) Pull tight the front or the rear brake handle lever, or step ． Turn the ignition switch to the “ON” position. on the brake pedal. Note: When starting the engine, the ignition circuit for the electric startup can only be energized with actuation of the startup switch in combination with...

  • Page 28: When The Engine Is Difficult To Start

    When Starting The Engine ． Press the startup rocker switch, and the engine can be started. ． If the ATV has been stored for a long time or when the fuel tank ． If the engine starts to cool, let the engine warm up for 2-3 is empty, it is very likely that you can not start the engine even if minutes.

  • Page 29: Starting By Manual Cranking

    5. Starting by Manual Cranking The cranking handle is located at the ATV mechanism to the 1. Turn counterclockwise and release the cranking handle left side of the engine. It is used to manually start the engine, from its retaining groove. as the battery power is too low to start the engine.

  • Page 30: Normal Usage

    6. Normal Usage When riding: * The rider shall put both of his feet on floor panel and keep his The rear brake handle lever is kept at the braking position, body upright with two hands holding the handlebars. Do not and then put the shift stick to the “D”...
  • Page 31 Placing the parking lever back to its original position (OFF) is in Release the rear brake handle lever, and slowly push the the brake releasing (unlocking) status. accelerator lever, the ATV will start to run smoothly. Note: Note: *After releasing the parking brake on the rear wheels, do not push *Do not push the accelerator with force to avoid dash-out of the or press the accelerator lever to avoid jerking ahead and causing ATV.

  • Page 32: Normal Riding

    Normal Riding Make sure that the surroundings are safe before setting out on the The speed of the ATV is controlled via the accelerator lever. trip. (See Riding Precautions) Pushing the accelerator lever ..the speed increases The accelerator lever should be pushed slowly.
  • Page 33 ■ Prolonged Engine Life Depends Upon Correct Riding ■ When Applying Brakes, Simultaneously Apply Both Keep the ATV speed no more than 40 km/h during the first Front and Rear Brake Handle Levers. month when * After returning the accelerator lever back to its OFF new ATV starts to operate.
  • Page 34 ■ Do Not Apply Emergency Brake and Have a Quick ■ Riding with Particular Attention in Raining Days Turn * In raining days the condition of road surface differs from Using emergency brakes and quickly turning are two major that in clear days. The brake distance will be extended. causes to lead to skidding and turning over, which is very Ride at a lower speed and apply brakes earlier.

  • Page 35: How To Stop The Atv

    ■ How to Stop the ATV ■ When the ATV Comes to a Full Stop When approaching the parking space: Put the shift stick at the “N” position and turn the ignition * Check that the surroundings are in safe condition and switch to the “OFF”...
  • Page 36 When parking the ATV: When transporting the ATV: * To prevent the ATV from moving, pull tight the brake handle * First drain fuel in the tank and the carburetor. lever and push the parking lever to the ON position (leftward) to * Loosen the draining screw of the carburetor.

  • Page 37: Checks Before Riding

    7. Check Before Riding ■ Pre-riding Check ■ Oil Check and Refilling Make it a habit to check the ATV before riding. * Oil level check 1. Start the engine and let it warm up for 2-3 minutes. Then turn off For safety reason and to prevent malfunction and an the ignition switch for 2-3 minutes.

  • Page 38: Recommended Oil Specification And Grade

    ■ Recommended Oil Specification and Grade Oil specification: SAE 15W40# API.SG/CD or above Engine oil grade: SG/CD or above certified by API (American Petroleum Institute) Oil capacity: Full capacity: 1.6 liter Replacing volume: 1.4 liter Note: *To prevent using low-grade oil, it is recommended you go to a workshop of the dealer from whom you purchased your ATV or the service center for oil change.

  • Page 39: Changing Oil

    Changing Oil * 1. Start the engine and let it warm up for 2-3 minutes, and then Oil filling cap turn off the ignition switch and remove the oil filling cap. 2. Remove the oil pan drain plug at the bottom of the engine. Turning clockwise the plug to tighten it, and turn counterclockwise to loosen it.

  • Page 40: Fuel Check And Refueling

    ■ Fuel Check and Refueling * Refuel Unleaded #92 or 95 as early as possible * How to use the fuel cap: 1. First stop the engine 2. Turning the cap clockwise you can open the cap, while turning counterclockwise you can tighten the cap. 3.

  • Page 41: Front And Rear Brake Fluid Level Check And Refilling

    ■ Front and Rear Brake Fluid Level Check and Refilling * Brake fluid refilling * Brake fluid level check 1. Position the handlebars in the middle. Remove two fixing Position the handlebars in the middle. Check front and screws on the cover of the brake fluid reservoir, and then take rear brake fluid levels in the reservoirs.
  • Page 42 Is Brake Performance Good? Brake Light Check Ride slowly to verify that the front and rear brake performance is * Turn the ignition switch to the “ON” position. good. * Pull both the front and rear brake handle levers to make sure that the brake light illuminates.

  • Page 43: Headlight Check; Headlight Beaming Distance Adjustment

    ■ Headlight Check Headlight Beaming Distance Adjustment * Turn the ignition switch to ”ON” position. Headlight’s beaming distance is adjustable. * Operate the headlight switch and check that the high beam or How to adjust it: ▓ Turn on the ignition switch and also turn on the headlight low beam illuminates.

  • Page 44: Tire Check

    ■ Tire Check * Is tire pressure OK? * If metal chips or small stones are found in tire grooves, remove * See the following table when checking tire pressure. them before riding. * If tire crack is found or tire wear exceeds the prescribed limit, immediately change the tire.

  • Page 45: Front And Rear Shock Absorber Check

    ■ Front And Rear Shock Absorber Check Rear Shock Absorber Adjustment Put your weight on the handlebars and rear hand rest and shake To ensure riding comfort, the travel of rear shock absorber is them upward/downward to check that the shock absorbers are adjustable.

  • Page 46: Transmission Chain Check And Adjustment

    ■ Transmission Chain Check and Adjustment The chain between two sprockets should have 3 cm clearance. How to adjust: * Loosen the fixing bolt of the rear wheel hub. Use a screwdriver to hold the rear wheel hub and the ride sprocket so that the ATV will not move.
  • Page 47 To refill coolant, normally do not open the radiator cap when the engine is still hot. 1. Park the ATV on a flat surface with stand. 2. Open the Aux Liquid Bottle and refill coolant until the level reaches the upper limit. * If the coolant level drops significantly, it usually represents a problem in the system.

  • Page 48: Coolant Check; Refilling; Changing Coolant

    Changing Coolant Radiator cap Notes: * Care should be taken when opening the radiator cap, as coolant may be very hot with high pressure. Steam may cause burn and hazards. Wait until the radiator cools down. Use a piece of cloth to cover the cap and slowly open it.
  • Page 49 Filling Coolant 1. Position the draining bolt and Aux Liquid Bottle in place. 2. First fill up the radiator and then the Aux Liquid Bottle until the coolant level reaches the upper limit. 3. Ensure that the radiator cap and Aux Liquid Bottle cap are firmly closed 4.

  • Page 50: Changing Gear Oil

    ■ Changing Gear Oil Gear Oil Capacity (Drain period) Full capacity: 1.0 Liter Regular replacement volume: 0.8 Liter For a new ATV, the drain period is one month, and then change the gear oil every six months afterwards. How to change: (Recommended gear oil) 1.

  • Page 51: How To Replace The Air Cleaner

    ■ How to Replace the Air Cleaner exceed two-thirds of the pipe length. A dirty air cleaner is the major causes of engine power drop and high fuel consumption. Fixing clips The air cleaner for this model is a wet sponge type. Check and replace the air cleaner every three months.

  • Page 52: Spark Plug Check

    ■ Spark Plug Check Dirty pole or too wide a gap will cause incomplete sparking. <How to clean it> * Ideally, use a spark plug cleaner to clean it. * Or, use a needle brush to clean it. <Adjustment> * The gap between two poles normally is 0.6-0.7 mm as shown in Figure A.

  • Page 53: Simple Maintenance

    ■ Simple Maintenance If check results show that cleaning, adjustment and replacement are required. Conduct those operations in accordance with the description in the regular check record. Notes: Ensure safety when serving the ATV: * Use suitable tools. * Make preparation while the engine stops. * When the engine stops, the engine and exhaust pipe are still very hot.

  • Page 54: Regular Maintenance Table

    ■ Regular Maintenance Table Emission control system, checklist for serving items and timetable: For riding safety, keeping performance, prolonging ATV life, and reducing exhaust emission, you should inspect those service items for routine maintenance. I: Inspect, and clean, lubricate, refill, adjust or replace if required A: Adjust C: Clean R: Replace T: Tighten Month 1000 1500 2000...

  • Page 55: Battery Electrolyte Check

    2. Battery stud terminal ■ Battery Electrolyte Check Remove the seat before cleaning the battery stud terminals. 1. The battery for this model is a servicing-free type without need * If the stud terminal becomes corroded, remove the battery and of refilling battery electrolyte.

  • Page 56: Replacing The Fuse

    ■ Replacing the Fuse * To replace the battery (lamps), use only the original components Turn off the ignition switch and check if the fuse is blown. of the prescribed specification. When replacing the fuse, always get a fuse of the * If components are not original or out of specification, the fuse specified rating.

  • Page 57: Lubricating Each Part Of The Atv

    ■ Lubricating Each Part of the ATV Visually check that all parts that need lubrication are sufficiently lubricated.

  • Page 58: When Failure Occurs

    If The Engine Stops ■ When Failure Occurs If the engine stops during riding, first check the following; * Is fuel available? If ATV experiences a malfunction during use, please take it to a * The way to start the engine is correct dealer or service center for inspection.

  • Page 59: Specifications

    Specifications TE 250-U TE 300-U Item Specification Specification Engine type One cylinder, Liquid cooling, four stroke One cylinder, Liquid cooling, four stroke Displacement 249.4cc 280.2cc Compression ratio 11.0 11.0 Bore X Stroke 71x63 74x65.2 Max. Power 12.9 kw at 7000 min 14.2 kw at 7000 min...

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Te 300-u

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